Removal [08/2020 - 12/2021]: Procedure

Refer to PROCEDURE - Step 1

Refer to PRECAUTION [08/2020 - 12/2021]

Refer to PROCEDURE - Step 2

Refer to REMOVAL [08/2020 - 12/2021]

Refer to REMOVAL [08/2020 - ]

1. Remove the bolt and nut to separate the engine wire from the battery clamp sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Refer to PROCEDURE - Step 16

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

1. Remove the 2 nuts and wire harness clamp bracket from the camshaft housing sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disengage the 2 claws to remove the No. 2 fuel pipe clamp.
   NOTE:

   Do not reuse the No. 2 fuel pipe clamp.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Claw

2. Disconnect the fuel tube sub-assembly from the fuel delivery pipe sub-assembly.
   1. Install SST (fuel hose puller) to the fuel tube connector as shown in the illustration.
      • SST: 09268-21011 

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   2. Turn SST (fuel hose puller), align the retainers inside the fuel tube connector with the SST (fuel hose puller) chamfers and insert SST (fuel hose puller) into the fuel tube connector.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Retainer (4 places)

   3. Mount the retainer of the fuel tube connector onto the chamfered part of SST (fuel hose puller).
   4. Slide SST (fuel hose puller) and the fuel tube connector together until they make a "click" sound, and then disconnect the fuel tube connector.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *1	Fuel Tube Sub-assembly
      *a	Retainer
      *b	Nylon Tube
      *c	O-ring
      *d	Fuel Tube Connector
      *e	Fuel Pipe

      NOTE:

      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the fuel pipe.
      • Do not forcibly bend, twist or turn the nylon tube.
   5. Check if there is any foreign matter on the sealing surfaces of the disconnected fuel lines. Clean them if necessary.
   6. Cover the disconnected fuel pipe and fuel tube connector with plastic bags to prevent damage and contamination.

Refer to REMOVAL [02/2017 - ]

Refer to PROCEDURE - Step 3

1. Remove the bolt to separate the clamp from the cylinder head sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Remove the 2 bolts and fuel delivery pipe sub-assembly with the 4 fuel injector assemblies.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   Do not drop the fuel injector assemblies when removing the fuel delivery pipe sub-assembly.

1. Remove the 2 No. 1 delivery pipe spacers from the cylinder head sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 4 injector vibration insulators from the cylinder head sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Remove the O-ring from each fuel injector assembly.
3. For reinstallation, attach a tag or label with the corresponding cylinder number to each fuel injector assembly.
   NOTE:

   Protect the fuel injector assemblies by covering them with plastic bags.