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Home >> Toyota >> 2021 >> C-HR XLE >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Lighting System (W/O AFS) - Diagnostic Codes & Circuit Tests >> LIGHTING SYSTEM (w/o AFS) >> Low Beam Headlight Circuit [09/2019 - 08/2020] >> Procedure

Low Beam Headlight Circuit [09/2019 - 08/2020]: Procedure

  1. PERFORM ACTIVE TEST USING TECHSTREAM (HEADLIGHT RELAY) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Main Body / Active Test.
    5. Check that the relay operates.

      Body Electrical > Main Body > Active Test 

      Tester Display Measurement Item Control Range Diagnostic Note
      Headlight Relay Low beam headlights ON or OFF -

      Body Electrical > Main Body > Active Test 

      Tester Display
      Headlight Relay

      OK

      Headlight relay operates. (Low beam headlights illuminate.)

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE [09/2019 - 08/2020] 

    Result: 

    NG 

    See step  2

  2. INSPECT NO. 1 INTEGRATION RELAY (H-LP LH RELAY, H-LP RH RELAY) 
    1. Remove the No. 1 integration relay from the No. 1 engine room relay block.

      Refer to REMOVAL [02/2017 - 08/2020]

    2. Inspect the No. 1 integration relay.

      Refer to INSPECTION [02/2017 - ]

      OK

      No. 1 integration relay is normal.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE NO. 1 INTEGRATION RELAY. Refer to  REMOVAL [02/2017 - 08/2020] 

    Result: 

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - BATTERY) 
    1. Measure the voltage according to the value(s) in the chart below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      1A-5 - Body ground Always 11 to 14 V
      1B-8 - Body ground Always 11 to 14 V
      GTY845730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Rear view of wire harness connectors
      (to No. 1 integration relay)
      *b H-LP LH Relay terminal
      *c H-LP RH Relay terminal

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  4

  4. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - HEADLIGHT ASSEMBLY LH AND HEADLIGHT ASSEMBLY RH AND BODY GROUND) 
    1. Disconnect the A9 headlight assembly LH connector.
    2. Disconnect the A28 headlight assembly RH connector.
    3. Measure the resistance according to the value(s) in the chart below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1B-1 - A9-2 (LO) Always Below 1 Ω
      1A-12 - A28-2 (LO) Always Below 1 Ω
      A9-1 (E) - Body ground Always Below 1 Ω
      A28-1 (E) - Body ground Always Below 1 Ω
      1B-1 - Body ground Always 10 kΩ or higher
      1A-12 - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  5

  5. CHECK HARNESS AND CONNECTOR (NO. 1 INTEGRATION RELAY - INSTRUMENT PANEL JUNCTION BLOCK) 
    1. Disconnect the 3F instrument panel junction block assembly connector.
    2. Measure the resistance according to the value(s) in the chart below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1A-11 - 3F-31 Always Below 1 Ω
      1B-2 - 3F-31 Always Below 1 Ω
      1A-11 or 3F-31 - Body ground Always 10 kΩ or higher
      1B-2 or 3F-31 - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  6

  6. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Remove the instrument panel junction block assembly.

      Refer to REMOVAL [10/2017 - 08/2020]

    2. Remove the main body ECU (multiplex network body ECU) from the instrument panel junction block assembly.
    3. Measure the resistance according to the value(s) in the chart below.
      GTY766820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Instrument Panel Junction Block Assembly)
      - -

      Standard Resistance

      Tester Connection Condition Specified Condition
      3F-31 - MB-15 (HRLY) Always Below 1 Ω

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to  REMOVAL [10/2017 - 08/2020] 

    Result: 

    NG 

    REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY. Refer to  REMOVAL [10/2017 - 08/2020]