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Home >> Toyota >> 2021 >> C-HR Limited >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim - Service Information (2 Of 2) >> Rear Bumper >> Reassembly [02/2017 - 10/2017] >> Procedure

Reassembly [02/2017 - 10/2017]: Procedure

  1. INSTALL REAR BUMPER ARM SUB-ASSEMBLY LH 
    1. Install the rear bumper arm sub-assembly LH with the 4 bolts.
      GTY773287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

  2. INSTALL REAR BUMPER ARM SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure for the RH side and LH side.

  3. INSTALL REAR BUMPER REINFORCEMENT SUB-ASSEMBLY 
    1. Engage the guides to install the rear bumper reinforcement sub-assembly.
      GTY762121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 6 bolts.

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

  4. INSTALL REAR BUMPER UPPER RETAINER LH 
    1. Engage the guides to install the rear bumper upper retainer LH.
      GTY762120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR BUMPER UPPER RETAINER RH 

    HINT: 

    Use the same procedure as for the LH side.

  6. INSTALL REAR COMBINATION LIGHT LH 

    Refer to PROCEDURE - Step 1

  7. INSTALL REAR COMBINATION LIGHT RH 

    HINT: 

    Use the same procedure as for the LH side.

  8. INSTALL REAR COMBINATION LIGHT COVER LH 

    Refer to PROCEDURE - Step 2

  9. INSTALL REAR COMBINATION LIGHT COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

  10. INSTALL REAR BUMPER SIDE RETAINER LH 
    1. Engage the claw and guide to install rear bumper side retainer LH as shown in the illustration.
      GTY768573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
    2. Install the 2 screws.
      GTY762122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL REAR BUMPER SIDE RETAINER RH 

    HINT: 

    Use the same procedure as for the LH side.

  12. INSTALL REAR BUMPER CENTER GUARD 
    1. Engage the claws and guides to install the rear bumper center guard.
      GTY762124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 6 outside moulding retainers.
      GTY773288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 2 clips.
  13. INSTALL REAR BUMPER SIDE STAY LH 
    1. Engage the claw to install the rear bumper side stay LH as shown in the illustration.
      GTY762126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the clip.
    3. Install the screw.
  14. INSTALL REAR BUMPER SIDE STAY RH 

    HINT: 

    Use the same procedure as for the LH side.

  15. INSTALL REAR BUMPER PAD LH 

    HINT: 

    When installing the rear bumper pad LH, heat the rear bumper assembly using a heat light.

    HEATING TEMPERATURE

    Item Temperature
    Rear Bumper Assembly 40 to 60°C (104 to 140°F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the rear bumper assembly excessively.

    1. Clean the rear bumper assembly surface.
      1. Using a heat light, heat the rear bumper assembly surface.
      2. Remove the double-sided tape from the rear bumper assembly.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Remove the release paper from a new rear bumper pad LH.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Install the rear bumper pad LH as shown in the illustration.

      HINT: 

      Install the rear bumper pad LH along the location line on the rear bumper cover.

      GTY769289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Location Line
  16. INSTALL REAR BUMPER PAD RH 

    HINT: 

    Use the same procedure as for the LH side.

  17. INSTALL REAR BUMPER PAD 

    HINT: 

    When installing the rear bumper pad, heat the rear bumper assembly using a heat light.

    HEATING TEMPERATURE

    Item Temperature
    Rear Bumper Reinforcement Sub-assembly (for USA and Canada) 40 to 60°C (104 to 140°F)
    Rear Bumper Assembly (except USA and Canada) 40 to 60°C (104 to 140°F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the rear bumper reinforcement sub-assembly excessively.

    1. Clean the rear bumper reinforcement sub-assembly surface.
      1. Using a heat light, heat the rear bumper reinforcement sub-assembly surface.
      2. Remove the double-sided tape from the rear bumper reinforcement sub-assembly.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Remove the release paper from a new rear bumper pad.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Install the rear bumper pad as shown in the illustration.
      GTY769247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Location Point

      HINT: 

      Install the rear bumper pad corner the location point on the rear bumper reinforcement sub-assembly.

  18. INSTALL NO. 1 REAR BUMPER PLATE 
    1. Engage the hook.
      GTY762131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claws to install the No. 1 rear bumper plate.
  19. INSTALL REAR BUMPER PLATE LH 
    1. Engage the claws to install the rear bumper plate LH.
      GTY762130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 screws.
  20. INSTALL REAR BUMPER PLATE RH 

    HINT: 

    Use the same procedure as for the LH side.

  21. INSTALL REFLEX REFLECTOR ASSEMBLY LH 
    1. Engage the claw to install the reflex reflector assembly.
      GTY773290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the screw.
  22. INSTALL FOG LIGHT BRACKET 
    1. Engage the guides to install the fog light bracket.
      GTY762132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 screws.
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