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Home >> Toyota >> 2021 >> C-HR Limited >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim - Service Information (2 Of 2) >> Front Bumper >> Reassembly [12/2021 - ] >> Procedure

Reassembly [12/2021 - ]: Procedure

  1. INSTALL NO. 1 RADIATOR AIR GUIDE LH 
    1. Engage the guide and claw to install the No. 1 radiator air guide LH as shown in the illustration.
      GTY901979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  2. INSTALL NO. 1 RADIATOR AIR GUIDE RH 
    1. Engage the guide and claw to install the No. 1 radiator air guide RH as shown in the illustration.
      GTY895060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
  3. INSTALL FRONT BUMPER BRACKET LH 
    1. Install the front bumper bracket LH with the 4 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      GTY763725Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT BUMPER BRACKET RH 

    HINT: 

    Use the same procedure as for the LH side.

  5. INSTALL NO. 2 FRONT BUMPER REINFORCEMENT 
    1. Install the No. 2 front bumper reinforcement with the 2 nuts.
      GTY763718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

  6. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH 
    1. Engage the guides to install the front side member bracket sub-assembly LH.
      GTY774273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 5 bolts.

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

  7. INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH 
    1. Engage the guides to install the front side member bracket sub-assembly RH.
      GTY766645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 bolts.

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

  8. INSTALL FRONT BUMPER REINFORCEMENT 
    1. Engage the guides to install the front bumper reinforcement.
      GTY847735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 6 bolts.

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

    3. Engage the wire harness clamps.
      GTY847733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL LOWER FRONT BUMPER ABSORBER 
    1. Engage the guides to install the lower front bumper energy absorber as shown in the illustration.
      GTY913900Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  10. INSTALL FRONT BUMPER ENERGY ABSORBER 
    1. Engage the guides to install the front bumper energy absorber as shown in the illustration.
      GTY924705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  11. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL 
    1. Install the No. 1 radiator to support seal as shown in the illustration.
      GTY855611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the 2 clips.
      GTY847779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the wire harness clamp.
  12. INSTALL NO. 1 RADIATOR GRILLE RETAINER 
    1. Engage the claws to install the No. 1 radiator grille retainer as shown in the illustration.
      GTY745293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  13. INSTALL FRONT BUMPER SIDE RETAINER LH 
    1. Engage the claw to install the front bumper side retainer LH as shown in the illustration.
      GTY764342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the screw.
      GTY764389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Bolt
      *b Screw
    3. Install the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  14. INSTALL FRONT BUMPER SIDE RETAINER RH 

    HINT: 

    Use the same procedure as for the LH side.

  15. INSTALL FRONT BUMPER EXTENSION 
    1. Engage the guides and claws to install the front bumper extension.
      GTY847751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL FRONT BUMPER LOWER COVER 
    1. Install the 6 grommets.
      GTY847778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the guides and claws to install the front bumper lower cover.
      GTY928303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 2 clips and 6 outside moulding retainers.
      GTY847789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 2 screws.
  17. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET 
    1. Install the front bumper extension mounting bracket with the 2 screws.
      GTY928302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL FRONT BUMPER HOLE COVER 
    1. GTY847784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Engage the hook and claws to install the front bumper hole cover.

  19. INSTALL FRONT BUMPER SIDE MOUNTING BRACKET LH 
    1. Engage the claws to install the front fender liner retainer.
      GTY763713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the claws to install the front bumper side mounting bracket LH.
      GTY847783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the clip.
      GTY847781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the screw.
  20. INSTALL FRONT BUMPER SIDE MOUNTING BRACKET RH 

    HINT: 

    Use the same procedure as for the LH side.

  21. INSTALL FRONT BUMPER HOLE COVER LH 
    1. Engage the guide and claws to install the front bumper hole cover LH.
      GTY847780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL FRONT BUMPER HOLE COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

  23. INSTALL FOG LIGHT COVER LH (w/ Fog Light) 
    1. Install the fog light cover LH with the 3 screws.
      GTY887594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL FOG LIGHT COVER RH (w/ Fog Light) 

    HINT: 

    Use the same procedure as for the LH side.

  25. INSTALL FRONT SPOILER COVER LH 
    1. Install the grommet.
      GTY847770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the guides to install the front spoiler cover LH.
      GTY847769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the clip.
    4. Install the screw and 2 outside moulding retainers.
      GTY847768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL FRONT SPOILER COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

  27. INSTALL NO. 5 ENGINE ROOM WIRE (w/ Wire Harness) 
    1. Engage the clamps to install the No. 5 engine room wire.
      GTY857083Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light) 

    Refer to PROCEDURE - Step 1

  29. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light) 

    HINT: 

    Use the same procedure as for the LH side.

  30. INSTALL RADIATOR GRILLE 

    See step  1