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Home >> Toyota >> 2021 >> 4Runner Limited, RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information >> Hydraulic Brake Booster >> Installation [08/2015 - ] >> Procedure

Installation [08/2015 - ]: Procedure

  1. INSTALL BRAKE BOOSTER GASKET 
    1. Install a new brake booster gasket to the hydraulic brake booster.
  2. INSTALL HYDRAULIC BRAKE BOOSTER ASSEMBLY 
    1. Install the hydraulic brake booster assembly with the 4 nuts.

      Torque: 14 N.m (145 kgf/cm, 10 ft.lbf) 

    2. Temporarily install each brake line to the correct position on the hydraulic brake booster assembly as shown in the illustration.
      GTY993224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a To rear wheel cylinder RH
      *b To front wheel cylinder RH
      *c To front wheel cylinder LH
      *d To rear wheel cylinder LH
    3. Using a union nut wrench, connect the 4 brake lines to the hydraulic brake booster assembly.

      Torque: 15 N.m (155 kgf/cm, 11 ft.lbf) 

      NOTE:

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Refer to PRECAUTION [08/2015 - 08/2022] , or refer to PRECAUTION [08/2022 - ] ).

    4. Connect the 3 connectors to the hydraulic brake booster assembly.
      GTY702226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL PUSH ROD PIN 

    See step  2

  4. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 
    1. Install the lower No. 1 instrument panel airbag assembly (Refer to INSTALLATION [08/2015 - ] ).
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [08/2015 - 08/2019] , or refer to INITIALIZATION [08/2019 - 08/2022] , or refer to INITIALIZATION [08/2022 - ] ).

  6. BLEED BRAKE SYSTEM 

    See step  2

  7. CHECK AND ADJUST BRAKE PEDAL 
    1. Check and adjust brake pedal (Refer to ADJUSTMENT [08/2015 - 08/2019] , or refer to ADJUSTMENT [08/2019 - ] ).
  8. INSPECT BRAKE MASTER CYLINDER OPERATION 
    1. Inspect the brake master cylinder operation (Refer to ON-VEHICLE INSPECTION [08/2015 - ] ).
  9. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION 
    1. Perform the yaw rate and acceleration sensor zero point calibration (Refer to CALIBRATION [08/2015 - 08/2019] , or refer to CALIBRATION [08/2019 - ] ).