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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Hybrid Battery Control System - Service Information (7 Of 7)) >> Service Plug Grip >> Removal [02/2019 - 10/2019] >> Procedure

Removal [02/2019 - 10/2019]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. CHECK FOR DTC 
    1. Check for DTCs.
      WARNING:
      • Confirm that DTC P0AA6-49 (Hybrid / EV Battery Voltage System Isolation Internal Electronic Failure), P1C7C-49 (Hybrid / EV Battery Voltage System Isolation (A/C Area) Internal Electronic Failure), P1C7D-49 (Hybrid / EV Battery Voltage System Isolation (Hybrid/EV Battery Area) Internal Electronic Failure), P1C7E-49 (Hybrid / EV Battery Voltage System Isolation (Transaxle Area) Internal Electronic Failure) or P1C7F-49 (Hybrid / EV Battery Voltage System Isolation (Direct Current Area) Internal Electronic Failure), P1C80-49 (Hybrid/EV Battery Voltage System Isolation (Rear Motor Area) Internal Electronic Failure, for 4WD/AWD) is not output before removing or installing the HV battery. If this DTC is output, perform troubleshooting for this DTC first.
        GTY588421Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • To reduce the risk of electric shock, do not perform troubleshooting before checking for DTCs.
  2. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

  3. REMOVE DECK BOARD ASSEMBLY 

    Refer to PROCEDURE - Step 2

  4. REMOVE REAR NO. 2 FLOOR BOARD 

    Refer to PROCEDURE - Step 3

  5. REMOVE BATTERY HOLE COVER 

    Refer to PROCEDURE - Step 4

  6. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to PROCEDURE - Step 5

  7. REMOVE BATTERY SERVICE HOLE COVER 

    See step  1

  8. REMOVE SERVICE PLUG GRIP 
    WARNING:
    • Be sure to wear insulated gloves.
    • Do not inspect or service the high voltage system with the service plug grip installed.
      GTY606173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • To reduce the risk of electric shock, make sure to remove the service plug grip to cut off the high voltage circuit before servicing the vehicle.
    • To reduce the risk of electric shock, make sure to wait at least 10 minutes after removing the service plug grip to fully discharge the high voltage capacitor inside the inverter with converter assembly.
      GTY577295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • Keep the removed service plug grip in your pocket to prevent other technicians from accidentally installing it while you are servicing the vehicle.
    NOTE:
    • After removing the service plug grip, turning the ignition switch on (READY) may cause a malfunction. Do not turn the ignition switch on (READY) unless instructed by the appropriate service information .
    • Do not touch the terminals of the service plug grip.
    • If the service plug grip has been struck or dropped, replace it.

    HINT: 

    Waiting for at least 10 minutes is required to discharge the high voltage capacitor inside the inverter with converter assembly.

    1. While wearing insulated gloves, rotate the handle of the service plug grip and remove the service plug grip as indicated by the arrows, in the order shown in the illustration.
      GTY915678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002