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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Hybrid Battery Control System - Service Information (7 Of 7)) >> HV BATTERY STACK (for LITHIUM-ION BATTERY) >> Removal [08/2020 - 12/2021] >> Caution / Notice / Hint

Caution / Notice / Hint

WARNING: This page is about a different variant/trim than selected.

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during HV supply stack sub-assembly removal/installation are shown below.

NECESSARY PROCEDURES AFTER PARTS REMOVED/INSTALLED/REPLACED

Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Perform steering sensor zero point calibration Lane control system Refer to INITIALIZATION [11/2018 - 12/2021]
Parking support brake system*
Pre-collision system
Lighting system (EXT) (w/ AFS)
Memorize steering angle neutral point Parking assist monitor system Refer to INITIALIZATION [11/2018 - 10/2022]
Panoramic view monitor system Refer to INITIALIZATION [11/2018 - 10/2022]
Reset back door close position Power back door system Refer to INITIALIZATION [11/2018 - 10/2023]
Back door lock initialization Power door lock control system Refer to INITIALIZATION [11/2018 - ]
  • Replacement of No. 1 HV supply stack sub-assembly
  • Replacement of No. 2 HV supply stack sub-assembly
  1. Battery status info update
  2. Prediagnostic battery charge
  3. Battery diagnosis
HV battery status information cannot be updated Refer to UTILITY [06/2020 - ]
  • Replacement of battery ECU assembly
  • Replacement of HV battery junction block assembly
Current sensor offset learning DTCs are stored Refer to PROCEDURE - Step 14
Replacement of hybrid battery terminal block Perform high voltage fuse accumulated load history reset Refer to UTILITY [06/2020 - ]

*: When performing learning using the Techstream.

WARNING:
  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the appropriate service information .
    GTY588409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Refer to PRECAUTION [06/2020 - ]

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.
    GTY588386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  • The hybrid system has high-voltage circuits. Accidents, such as electric shock, or electric leaks may result if the hybrid system is not operated in a correct manner. Make sure to follow the correct procedure.
  • When disposing of an HV battery or HV supply stack sub-assembly, make sure to return them through an authorized collection agent who is capable of handling them safely.
  • Before returning an HV battery, make sure to perform a recovery inspection.
  • Before returning an HV supply stack sub-assembly, make sure to perform a recovery inspection.
  • Make a note of the output DTCs as some of them may be necessary for "Recovery Inspection" of the HV battery and HV supply stack sub-assemblies.
NOTE:
  • When replacing the No. 1 HV supply stack sub-assembly or No. 2 HV supply stack sub-assembly, it is necessary to check, adjust and equalize the SOC of the HV battery. Otherwise, the engine may run longer than normal, resulting in a decrease in fuel efficiency.

    Refer to BASIC INSPECTION [06/2020 - 12/2021] 

  • After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [11/2018 - ]