LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 73 (Automatic Transaxle System (UB80E) - Service Information (1 Of 6)) >> Transmission Wire >> Installation [01/2020 - 11/2024] >> Procedure

Installation [01/2020 - 11/2024]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TRANSMISSION WIRE (w/ Stop And Start System) 
    1. Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.
      GTY699982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

      Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

    3. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
    4. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      Torque: 10.8 N.m (110 kgf/cm, 8 ft.lbf) 

      NOTE:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

      GTY691969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Transmission Wire (Temperature Sensor Wire)
      *b Transmission Revolution Sensor (NC) Wire
    5. Engage the clamp to connect the transmission wire (oil pump with solenoid assembly) to the solenoid lock plate.
    6. Connect the transmission wire connector.
    7. Engage the wire harness clamp to connect the transmission wire (oil pump with solenoid assembly).
    8. Connect the 9 solenoid valve connectors.
      GTY941905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.
      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.
      GTY860986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Do not let transmission wire protrude into this area.
    9. Engage the clamp to connect the transmission wire to the solenoid lock plate.
      GTY909512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Connect the transmission wire connector, rotate the lever and engage the claw.

      HINT: 

      Rotate the lever until the claw of the transmission wire connector makes a click sound.

      GTY745453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSMISSION WIRE (w/o Stop And Start System) 
    1. Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.
      GTY699982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

      Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf) 

    3. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.
    4. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      Torque: 10.8 N.m (110 kgf/cm, 8 ft.lbf) 

      NOTE:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

      GTY691969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Transmission Wire (Temperature Sensor Wire)
      *b Transmission Revolution Sensor (NC) Wire
    5. Connect the 9 solenoid valve connectors.
      GTY771804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.
      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.
      GTY772043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Do not let transmission wire protrude into this area.
    6. Engage the clamp to connect the transmission wire to the solenoid lock plate.
      GTY755405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the transmission wire connector, rotate the lever and engage the claw.

      HINT: 

      Rotate the lever until the claw of the transmission wire connector makes a click sound.

      GTY745453Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION CASE SIDE COVER (for AISIN AW Made) 

    HINT: 

    Refer to introduction and check the serial number. Confirm the factory at which the automatic transaxle assembly was manufactured according to the following table.

    GTY860517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Serial Number
    Serial Number Factory
    ##6######## for AW (AISIN AW) Made
    ##N######## for AWNC (AISIN AW) Made
    ##A######## for TMMWV Made
    1. Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.
      GTY759496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Area to be cleaned
      NOTE:

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).
      GTY895622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AW (AISIN AW) Made
      *B for AWNC (AISIN AW) Made
      NOTE:

      To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    3. Temporarily install the 8 bolts (C).
    4. Tighten the 10 bolts in the order shown in the illustration.
      Fig 1: Transmission Case Side Cover (For AISIN AW Made) Tightening Sequence
      GTY938825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for AW (AISIN AW) Made
      *B for AWNC (AISIN AW) Made

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

  4. INSTALL TRANSMISSION CASE SIDE COVER (for TMMWV Made) 

    HINT: 

    Refer to introduction and check the serial number. Confirm the factory at which the automatic transaxle assembly was manufactured according to the following table.

    GTY860517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Serial Number
    Serial Number Factory
    ##6######## for AW (AISIN AW) Made
    ##N######## for AWNC (AISIN AW) Made
    ##A######## for TMMWV Made
    1. Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.
      GTY759496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Area to be cleaned
      NOTE:

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. Clean the 3 bolt holes shown in the illustration.
      GTY758780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply adhesive to 2 or 3 threads on the end of the bolt (A) and 2 bolts (D).
      GTY708679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Adhesive

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      NOTE:

      Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

      HINT: 

      The bolt (A) and 2 bolts (D) are in the locations shown in the following step.

    4. GTY895623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Type A
      *B for Type B

      Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).

      NOTE:
      • Bolt (A) is an adhesive-coated bolt.
      • To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.
    5. Temporarily install the 6 bolts (C) and 2 bolts (D).
      NOTE:

      Bolt (D) is an adhesive-coated bolt.

    6. Tighten the 10 bolts in the order shown in the illustration.
      Fig 2: Transmission Case Side Cover (For TMMWV Made) Tightening Sequence
      GTY938825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Type A
      *B for Type B

      for bolt (A) and bolt (D) 

      Torque: 6.5 N.m (66 kgf/cm, 58 in.lbf) 

      for bolt (B) and bolt (C) 

      Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf) 

  5. INSTALL OIL COOLER UNION SUB-ASSEMBLY 
    1. Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly with the oil cooler union bolt.
      GTY930018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Oil Cooler Union Bolt
      *2 Gasket
    2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.
    3. Tighten the oil cooler union bolt.

      Torque: 22.6 N.m (230 kgf/cm, 17 ft.lbf) 

    4. Tighten the bolt.

      Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

  6. INSTALL FRONT ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 1

  7. INSTALL VACUUM SWITCHING VALVE (for Active Control Engine Mount System) 

    Refer to INSTALLATION [11/2018 - ]

  8. ADJUST AUTOMATIC TRANSAXLE FLUID 

    Refer to ADJUSTMENT [10/2019 - 12/2021] , or refer to ADJUSTMENT [12/2021 - ] 

  9. INSTALL FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 63 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 63 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 63 [12/2021 - ]

  10. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 65 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 65 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 66 [12/2021 - ]

  11. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 66 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 66 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 66 [12/2021 - ]

  12. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH 

    Refer to PROCEDURE - Step 68 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 68 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 68 [12/2021 - ]

  13. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH 

    Refer to PROCEDURE - Step 67 [02/2019 - 08/2020] , or refer to PROCEDURE - Step 67 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 67 [12/2021 - ]

scientia non olet · About LEMON Manuals