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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 72 (Automatic Transaxle System (UB80E) - Service Information (2 Of 6)) >> Oil Cooler >> Installation [10/2019 - ] >> Procedure

Installation [10/2019 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TRANSMISSION OIL COOLER 
    1. GTY922155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Temporarily install the transmission oil cooler to the automatic transaxle case sub-assembly with the bolt (A).

    2. Install the bolt (B).

      Torque: 13.5 N.m (138 kgf/cm, 10 ft.lbf) 

    3. Install the bolt (C).

      Torque: 13.5 N.m (138 kgf/cm, 10 ft.lbf) 

    4. Tighten the bolt (A) to install the transmission oil cooler.

      Torque: 13.5 N.m (138 kgf/cm, 10 ft.lbf) 

  2. CONNECT WATER BY-PASS HOSE ASSEMBLY 
    1. Connect the water by-pass hose assembly to the transmission oil cooler and slide the clip to secure it.
      GTY945396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 90° (Claw of Clip Location) - -
      NOTE:
      • Make sure to slide the water by-pass hose assembly until it contacts the hose stopper of the transmission oil cooler.
      • Make sure to align the paint mark of the water by-pass hose assembly with the paint mark of the transmission oil cooler.
      • Make sure that the claws of the clip are within the location shown in the illustration.
  3. CONNECT NO. 1 WATER BY-PASS HOSE 
    1. Connect the No. 1 water by-pass hose to the transmission oil cooler and slide the clip to secure it.
      GTY944056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 90° (Claw of Clip Location) - -
      NOTE:
      • Make sure to slide the No. 1 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.
      • Make sure to align the paint mark of the No. 1 water by-pass hose with the paint mark of the transmission oil cooler.
      • Make sure that the claws of the clip are within the location shown in the illustration.
    2. Engage the 3 clamps to install the transmission breather clamp.
  4. INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY WITHOUT HOSE 
    1. Install the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose, outlet No. 1 oil cooler hose and outlet No. 2 oil cooler hose to the No. 1 oil cooler tube sub-assembly without hose and slide the 4 clips to secure them.
      GTY928682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Oil Cooler Tube Sub-assembly without Hose *2 Inlet No. 1 Oil Cooler Hose
      *3 Inlet No. 2 Oil Cooler Hose *4 Outlet No. 1 Oil Cooler Hose
      *5 Outlet No. 2 Oil Cooler Hose - -
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b 45° (Claw of Clip Location)
      *c 0 to 3 mm (0 to 0.118 in.) *d 135° (Claw of Clip Location)
      NOTE:
      • Make sure to slide the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose, outlet No. 1 oil cooler hose and outlet No. 2 oil cooler hose until each contacts the hose stopper of the No. 1 oil cooler tube sub-assembly without hose.
      • Make sure that the claws of each clip are within the location shown in the illustration.
    2. Connect the outlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it.
      GTY847033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark
      *d 45° (Claw of Clip Location)
      NOTE:
      • Make sure to slide the outlet No. 2 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.
      • Make sure to align the paint mark of the outlet No. 2 oil cooler hose with the paint mark of the transmission oil cooler.
      • Make sure that the claws of the clip are within the location shown in the illustration.
    3. Connect the inlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it.
      GTY841605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark
      *d 45° (Claw of Clip Location)
      NOTE:
      • Make sure to slide the inlet No. 2 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.
      • Make sure to align the paint mark of the inlet No. 2 oil cooler hose with the paint mark of the transmission oil cooler.
      • Make sure that the claws of the clip are within the location shown in the illustration.
    4. Temporarily install the No. 1 oil cooler tube sub-assembly without hose to the automatic transaxle case sub-assembly with the 2 bolts.
    5. Using SST, tighten the bolt (A).
      • SST: 09961-00950 

      Specified tightening torque 

      Torque: 13.5 N.m (138 kgf/cm, 10 ft.lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [11/2018 - ]

      • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        7.0 N.m (71 kgf/cm, 62 in.lbf)

      GTY860921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length
      *b Bolt (A)
      *c Bolt (B)
    6. Tighten the bolt (B).

      Torque: 13.5 N.m (138 kgf/cm, 10 ft.lbf) 

  5. CONNECT INLET NO. 1 OIL COOLER HOSE 
    1. Connect the inlet No. 1 oil cooler hose to the No. 1 oil cooler outlet tube sub-assembly and slide the clip to secure it.
      GTY866849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      NOTE:

      Make sure to slide the inlet No. 1 oil cooler hose until it contacts the hose stopper of the No. 1 oil cooler outlet tube sub-assembly.

  6. CONNECT OUTLET NO. 1 OIL COOLER HOSE 
    1. Connect the outlet No. 1 oil cooler hose to the oil cooler union sub-assembly and slide the clip to secure it.
      GTY871741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark (Left Side of Vehicle)
      *d 30° (Paint Mark Location)
      NOTE:
      • Make sure to slide the outlet No. 1 oil cooler hose until it contacts the hose stopper of the oil cooler union sub-assembly.
      • Make sure that the paint mark of the outlet No. 1 oil cooler hose is within the location shown in the illustration.
  7. INSTALL BATTERY CLAMP SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 71 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 71 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 71 [12/2021 - ]

  8. INSTALL ECM 

    Refer to INSTALLATION [11/2018 - 08/2020] , or refer to INSTALLATION [08/2020 - ]

  9. INSTALL BATTERY 

    Refer to INSTALLATION [11/2018 - 10/2023] , or refer to INSTALLATION [10/2023 - ]

  10. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 2

  11. ADJUST AUTOMATIC TRANSAXLE FLUID 

    Refer to ADJUSTMENT [10/2019 - 12/2021] , or refer to ADJUSTMENT [12/2021 - ]

  12. INSPECT FOR OIL LEAK 
  13. INSPECT FOR COOLANT LEAK 

    Refer to PROCEDURE - Step 1

  14. INSTALL FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 97 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 97 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 97 [12/2021 - ]

  15. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 99 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 99 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 99 [12/2021 - ]

  16. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 100 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 100 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 100 [12/2021 - ]

  17. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH 

    Refer to PROCEDURE - Step 102 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 102 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 102 [12/2021 - ]

  18. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH 

    Refer to PROCEDURE - Step 101 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 101 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 101 [12/2021 - ]

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