LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 72 (Automatic Transaxle System (UB80E) - Service Information (2 Of 6)) >> Automatic Transaxle Assembly >> Removal [11/2018 - 10/2019] >> Procedure

Removal [11/2018 - 10/2019]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 

    Refer to REMOVAL [11/2018 - 10/2019]

  2. REMOVE FLYWHEEL HOUSING UNDER COVER 

    Refer to PROCEDURE - Step 64

  3. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT 
    1. Turn the crankshaft to gain access to the 6 drive plate and torque converter assembly setting bolts and remove each drive plate and torque converter assembly setting bolt while holding the crankshaft pulley bolt with a wrench.
      GTY852850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      There will be one black-colored drive plate and torque converter assembly setting bolt.

  4. DISCONNECT VACUUM HOSE 
    1. Disconnect the vacuum hose from the rear engine mounting insulator.
      GTY852845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the vacuum hose from the vacuum hose connector.
      GTY852838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the 9 clamps to disconnect the vacuum hose from the automatic transaxle assembly.
      GTY852837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FLOW SHUTTING VALVE (NO. 1 WATER BY-PASS HOSE) 

    Refer to PROCEDURE - Step 11

  6. DISCONNECT WATER BY-PASS HOSE ASSEMBLY 

    Refer to PROCEDURE - Step 15

  7. REMOVE BREATHER PLUG HOSE 
    1. Disengage the hose clamp to disconnect the breather plug hose.
      GTY1110423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the breather plug hose from the automatic transmission case sub-assembly.
    3. GTY1116853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Breather Plug Sub-assembly
      *2 Breather Plug Hose
      *3 Breather Plug
      *4 O-ring

      Remove the O-ring from the breather plug.

    4. Remove the breather plug sub-assembly and breather plug from the breather plug hose.
  8. REMOVE STEERING GEAR HEAT INSULATOR 

    Refer to PROCEDURE - Step 9 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 9 [02/2019 - 10/2019]

  9. DISCONNECT WIRE HARNESS 
    1. Disengage the claw, rotate the lever and disconnect the transmission wire connector.
      GTY852841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the park/neutral position switch assembly connector.
      GTY852839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the wire harness clamp and disconnect the vacuum switching valve (for active control engine mount system) connector.
      GTY852843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the rack and pinion power steering gear assembly connector.
      GTY852842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Release the lock before rotating the lock lever.

    5. Remove the 2 bolts to disconnect the wire harness from the rack and pinion power steering gear assembly.
    6. Remove the bolt.
      GTY852835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Disengage the 9 wire harness clamps to disconnect the wire harness.
    8. Remove the 2 bolts.
      GTY852832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Disengage the wire harness clamp to disconnect the wire harness from the automatic transaxle assembly.
  10. REMOVE FLYWHEEL HOUSING SIDE COVER 

    Refer to PROCEDURE - Step 7 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 7 [02/2019 - 10/2019]

  11. REMOVE STARTER ASSEMBLY 

    Refer to PROCEDURE - Step 8 [11/2018 - 02/2019] , or refer to PROCEDURE - Step 8 [02/2019 - 10/2019]

  12. REMOVE FUEL DELIVERY GUARD 

    Refer to PROCEDURE - Step 62

  13. INSTALL ENGINE HANGERS 

    Refer to PROCEDURE - Step 63

  14. REMOVE FRONT FRAME ASSEMBLY 

    Refer to PROCEDURE - Step 72

  15. REMOVE FRONT ENGINE MOUNTING INSULATOR 
    1. Remove the bolt and front engine mounting insulator from the transverse engine mounting bracket.
      GTY935448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and transverse engine mounting bracket from the transaxle housing.
      GTY852875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE ENGINE MOUNTING INSULATOR LH 
    1. Remove the 5 bolts and engine mounting insulator LH from the automatic transaxle case sub-assembly.
      GTY852874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE REAR ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 2

  19. REMOVE REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY 
    1. Remove the 4 bolts and rear engine mounting bracket sub-assembly from the transaxle housing.
      GTY852877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Remove the 8 bolts and automatic transaxle assembly.
      GTY740956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      To prevent damage to the knock pins, do not pry between the automatic transaxle assembly and engine assembly.

  21. DISCONNECT OUTLET NO. 1 OIL COOLER HOSE 

    Refer to PROCEDURE - Step 11

  22. DISCONNECT INLET NO. 1 OIL COOLER HOSE 

    Refer to PROCEDURE - Step 12

  23. REMOVE NO. 1 OIL COOLER TUBE SUB-ASSEMBLY WITHOUT HOSE 

    Refer to PROCEDURE - Step 13

  24. REMOVE TRANSMISSION OIL COOLER 

    Refer to PROCEDURE - Step 16

  25. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and No. 1 transmission control cable bracket from the automatic transaxle case sub-assembly.
      GTY768653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE TRANSMISSION CASE PLUG ASSEMBLY 
    1. Remove the transmission case plug assembly from the transaxle housing.
      GTY746030Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the transmission case plug assembly.
  27. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the bolt and wire harness clamp bracket from the automatic transaxle case sub-assembly.
      GTY740959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and wire harness clamp bracket from the automatic transaxle case sub-assembly.
      GTY740960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts and 4 wire harness clamp brackets from the automatic transaxle case sub-assembly and transmission case side cover.
      GTY740894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE TORQUE CONVERTER ASSEMBLY 
    1. Remove the torque converter assembly from the automatic transaxle assembly.
      NOTE:

      Remove the torque converter assembly from the input shaft horizontally.

  29. INSPECT TORQUE CONVERTER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  30. INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2