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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 34 (Engine Intake / Exhaust System (A25A-FXS) - Service Information) >> Exhaust Pipe >> Installation [02/2019 - 08/2020] >> Procedure

Installation [02/2019 - 08/2020]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL NO. 7 EXHAUST PIPE SUPPORT BRACKET 
    1. Install the No. 7 exhaust pipe support bracket to the body with the 2 bolts.

      Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

    2. Install the exhaust pipe support to the No. 7 exhaust pipe support bracket.
  2. INSTALL NO. 6 EXHAUST PIPE SUPPORT BRACKET 
    1. Install the No. 6 exhaust pipe support bracket to the body with the 2 bolts.

      Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

    2. Install the exhaust pipe support to the No. 6 exhaust pipe support bracket.
  3. INSTALL NO. 3 EXHAUST PIPE SUPPORT BRACKET 
    1. Install the No. 3 exhaust pipe support bracket to the body with the 2 bolts.

      Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

    2. Install the exhaust pipe support to the No. 3 exhaust pipe support bracket.
  4. INSTALL NO. 2 EXHAUST PIPE SUPPORT BRACKET 

    Refer to PROCEDURE - Step 1

  5. INSTALL TAIL EXHAUST PIPE BAFFLE SUB-ASSEMBLY 

    HINT: 

    • Perform this procedure only when replacement of the tail exhaust pipe baffle sub-assembly is necessary.
    • If the tail exhaust pipe baffle sub-assembly is removed, replace it with a new one.
    1. GTY996678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion (for position alignment)
      *b Protrusion (for stopper)
      *c Cutout
      *d Wooden Block

      Align the cutout of a new tail exhaust pipe baffle sub-assembly with the protrusion (for position alignment) of the tail exhaust pipe assembly as shown in the illustration.

    2. Insert the exhaust tailpipe baffle sub-assembly to the position where it can be pressed in by hand.
    3. Using a plastic-faced hammer and wooden block, uniformly tap the tail exhaust pipe baffle sub-assembly onto the tail exhaust pipe assembly.
      NOTE:
      • Lightly tap the top and bottom of the exhaust tailpipe baffle sub-assembly so that the exhaust tailpipe baffle sub-assembly is pressed in without a tilt.
      • Press the exhaust tailpipe baffle sub-assembly in until the protrusion (for stopper) on the exhaust tailpipe assembly is fit into the cutout area of the exhaust tailpipe baffle sub-assembly.
      • Check that there is no looseness in the exhaust tailpipe baffle sub-assembly.
  6. INSTALL FRONT EXHAUST PIPE ASSEMBLY 
    1. Install a new gasket to the front exhaust pipe assembly.
    2. Connect the front exhaust pipe assembly to the 2 exhaust pipe supports.
    3. Install the front exhaust pipe assembly to the exhaust manifold with 2 new nuts.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  7. INSTALL AIR FUEL RATIO SENSOR (for Sensor 2) 

    Refer to PROCEDURE - Step 1

  8. INSTALL TAIL EXHAUST PIPE ASSEMBLY 
    1. Install a new gasket to the front exhaust pipe assembly.
    2. Connect the tail exhaust pipe assembly to the 3 exhaust pipe supports.
    3. Install the tail exhaust pipe assembly to the front exhaust pipe assembly with 2 new bolts.

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  9. INSPECT FOR EXHAUST GAS LEAK 

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

    1. Perform "Inspection After Repair" after repairing an exhaust gas leak.