LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 150 (Hybrid Transaxle System / Rear Traction Motor (Q610) - Service Information) >> Rear Traction Motor >> Removal [10/2019 - 06/2020] >> Procedure

Removal [10/2019 - 06/2020]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE DECK BOARD ASSEMBLY 

    Refer to PROCEDURE - Step 2

  2. REMOVE REAR NO. 2 FLOOR BOARD 

    Refer to PROCEDURE - Step 3

  3. REMOVE BATTERY HOLE COVER 

    Refer to PROCEDURE - Step 4

  4. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to PROCEDURE - Step 5

  5. REMOVE BATTERY SERVICE HOLE COVER 

    Refer to PROCEDURE - Step 1

  6. REMOVE SERVICE PLUG GRIP 

    Refer to PROCEDURE - Step 8

  7. REMOVE NO. 2 INVERTER PROTECTOR (w/ No. 2 Inverter Protector) 

    Refer to PROCEDURE - Step 8

  8. DISCONNECT ENGINE ROOM MAIN WIRE 

    Refer to PROCEDURE - Step 5

  9. REMOVE CONNECTOR COVER ASSEMBLY 

    Refer to PROCEDURE - Step 9

  10. CHECK TERMINAL VOLTAGE 

    Refer to PROCEDURE - Step 10

  11. INSTALL CONNECTOR COVER ASSEMBLY 

    Refer to PROCEDURE - Step 7

  12. CONNECT ENGINE ROOM MAIN WIRE 

    Refer to PROCEDURE - Step 31

  13. INSTALL NO. 2 INVERTER PROTECTOR (w/ No. 2 Inverter Protector) 

    Refer to PROCEDURE - Step 16

  14. DRAIN HYBRID TRANSAXLE FLUID 

    See step  2

  15. REMOVE REAR DRIVE SHAFT ASSEMBLY 

    Refer to REMOVAL [02/2019 - 12/2021]

  16. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY 

    Refer to REMOVAL [02/2019 - 06/2020]

  17. DISCONNECT WIRE HARNESS 
    1. Disconnect the temperature sensor connector.
      GTY926835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Temperature Sensor Connector
      *b Resolver Sensor Connector
    2. Disconnect the resolver sensor connector.
    3. Detach the 4 clamps to disconnect the wire harness from the rear traction motor with transaxle assembly and rear suspension member sub-assembly.
  18. REMOVE REAR TRACTION MOTOR CABLE 
    WARNING:

    Be sure to wear insulated gloves.

    HINT: 

    Unnecessary to remove the rear traction motor cable unless inspection or replacement.

    1. Clean the area around the rear traction motor cable.
      NOTE:

      Dust or other foreign matter entering the terminal when installing the rear traction motor cable may cause a short or electrical leakage.

    2. Remove the 4 bolts of the rear traction motor cable.
      GTY1111441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Slide the cover on the top side of the rear traction motor cable.
      GTY1115025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Slide cover on top side
    4. Disengage the 2 claws to remove the motor cable terminal cap from the rear traction motor with transaxle assembly.
      GTY1118115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using an insulated tool, remove the 3 bolts and rear traction motor cable from the rear traction motor with transaxle assembly.
      GTY1111440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Protect the rear traction motor cable with a plastic bag or other protective material until immediately before reconnection.
      • Do not allow foreign matter or water to enter the rear traction motor cable terminal or installation area.
      • Do not touch the rubber seal and terminals of the rear traction motor cable.
        GTY1112493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Rubber Seal
        *b Terminal
    6. Protect the opening where the rear traction motor cable was removed with protective tape (non-residue type) to prevent the entry of foreign matter or water.
      GTY1111439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY 
    1. Using an engine sling device and chain block, hold the rear traction motor with transaxle assembly.
      WARNING:
      • Do not lift the rear traction motor with transaxle assembly more than necessary.
      • Check the center of gravity while lifting the rear traction motor with transaxle assembly.
      NOTE:
      • Lightly shake the rear traction motor with transaxle assembly by hand to make sure it is securely held while performing work.
      • Do not shake the rear traction motor with transaxle assembly excessively while holding it.
    2. Remove the 3 bolts, 2 upper differential mount stoppers, 2 lower differential mount stoppers and rear traction motor with transaxle assembly from the rear suspension member sub-assembly.
      NOTE:
      • Do not drop the rear traction motor with transaxle assembly.
      • Do not damage the installation surface of the rear traction motor with transaxle assembly.
      GTY847870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Upper Differential Mount Stopper
      *2 Lower Differential Mount Stopper
  20. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the 4 bolts and 3 wire harness clamp brackets from the rear traction motor with transaxle assembly.
      GTY876418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE FRONT DIFFERENTIAL SUPPORT ASSEMBLY 
    1. Remove the 2 bolts and front differential support assembly from the rear traction motor with transaxle assembly.
      GTY853811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE REAR TRACTION MOTOR FILLER PLUG 

    HINT: 

    There is no need to remove this unless the rear traction motor filler plug is replaced.

    1. Using a 10 mm hexagon socket wrench, remove the rear traction motor filler plug and gasket from the rear traction motor with transaxle assembly.
      GTY849213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals