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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 121 (Fuel System (A25A-FXS) - Service Information (2 Of 2)) >> FUEL SENDER GAUGE ASSEMBLY (w/ Canister Pump Module) >> Removal [10/2022 - 10/2023] >> Procedure

Removal [10/2022 - 10/2023]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. PRECAUTION 
    NOTE:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [11/2018 - ]

  2. REMOVE DECK BOARD ASSEMBLY 

    Refer to PROCEDURE - Step 2

  3. REMOVE REAR NO. 2 FLOOR BOARD 

    Refer to PROCEDURE - Step 3

  4. REMOVE BATTERY HOLE COVER 

    Refer to PROCEDURE - Step 4

  5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [10/2022 - 10/2023]

  6. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 

    Refer to REMOVAL [10/2022 - 10/2023] 

  7. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the 3 connectors from the fuel suction plate sub-assembly.
      GTY848631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the clamp and disconnect the wire harness.
      NOTE:
      • Do not damage the wire harness.
      • When disengaging each wire harness from the clamp, disengage one wire at a time.
    3. Detach the clamp and disconnect the wire harness.
      NOTE:
      • Do not damage the wire harness.
      • When disengaging each wire harness from the clamp, disengage one wire at a time.
      GTY848632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Detach the 2 claws and remove the fuel sender gauge assembly.
      GTY848633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to bend the arm of the fuel sender gauge assembly.