Installation [11/2018 - ]: Procedure

1. Attach the 4 clips and install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly.

1. Install 2 new No. 1 fuel tank cushions to the fuel tank assembly.

1. Attach the clamp and install the fuel tank main tube sub-assembly to the fuel tank assembly.

WARNING:

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the appropriate service information , or the fuel tank assembly may fall off the engine lifter.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Set the fuel tank assembly on an engine lifter.
   NOTE:

   Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

2. Using the engine lifter, slowly raise the fuel tank assembly, and temporarily install the fuel tank assembly and 2 fuel tank band sub-assemblies with the 2 bolts in the order shown in the illustration.
   NOTE:

   • Be careful not to drop the fuel tank assembly.
   • When installing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

3. Using SST, tighten the 4 bolts in the order shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   • SST: 09961-00950 

   Torque

   Specified tightening torque 

   45 N.m (459 kgf/cm, 33 ft.lbf)

   HINT: 

   • Using SST, install the rear side of the fuel tank band.
   • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

     Refer to PRECAUTION [11/2018 - ]

   • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 24.5 N.m (250 kgf/cm, 18 ft.lbf)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	LH Side
   *b	RH Side
   *c	Torque Wrench Fulcrum Length

1. Connect the fuel tank filler pipe sub-assembly to the fuel tank filler pipe assembly.

   Refer to PRECAUTION [11/2018 - 08/2020] , or refer to PRECAUTION [08/2020 - ]

1. Connect the fuel tank breather tube to the fuel tank filler pipe assembly.

   Refer to PRECAUTION [11/2018 - 08/2020] , or refer to PRECAUTION [08/2020 - ]

1. Connect the fuel tank main tube sub-assembly to the fuel tube.

   Refer to PRECAUTION [11/2018 - 08/2020] , or refer to PRECAUTION [08/2020 - ]

1. Attach the clamp and connect the fuel tank vent tube.
2. Connect the fuel tank vent tube to the fuel tank vent hose sub-assembly.

   Refer to PRECAUTION [11/2018 - 08/2020] , or refer to PRECAUTION [08/2020 - ]

1. Install the No. 1 fuel tank protector to the fuel tank band with the 2 nuts.

   Torque: 10.5 N.m (107 kgf/cm, 8 ft.lbf) 

1. Install the No. 1 floor under cover to the body and tighten the nut.
2. Attach the 3 clips and install the 2 bolts.

   Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

1. Install the front floor cover RH to the body and tighten the 3 nuts.
2. Attach the 2 clips and install the 2 bolts and 4 screws.

   Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

1. Install the No. 2 floor under cover to the body and tighten the 4 nuts.
2. Attach the 3 clips and install the 2 bolts.

   Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

1. Install the front floor cover LH to the body and tighten the 3 nuts.
2. Attach the 3 clips and install the 2 bolts and 5 screws.

   Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

Refer to PROCEDURE - Step 99 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 99 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 99 [12/2021 - ]

Refer to PROCEDURE - Step 100 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 100 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 100 [12/2021 - ]

Refer to PROCEDURE - Step 102 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 102 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 102 [12/2021 - ]

Refer to PROCEDURE - Step 101 [11/2018 - 08/2020] , or refer to PROCEDURE - Step 101 [08/2020 - 12/2021] , or refer to PROCEDURE - Step 101 [12/2021 - ]

Refer to INSTALLATION [11/2018 - ]

Refer to INSTALLATION [11/2018 - 02/2019] , or refer to INSTALLATION [02/2019 - 08/2020] , or refer to INSTALLATION [08/2020 - ]

Refer to INSTALLATION [11/2018 - ] 

Refer to INSTALLATION [11/2018 - ]