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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System (A25A-FKS) - Service Information >> Thermostat >> Removal [08/2020 - 10/2022] >> Procedure

Removal [08/2020 - 10/2022]: Procedure

  1. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 1

  2. REMOVE INTAKE MANIFOLD 

    Refer to REMOVAL [08/2020 - ]

  3. REMOVE GENERATOR ASSEMBLY 
  4. DISCONNECT NO. 2 RADIATOR HOSE 
    1. Slide the clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly.
      GTY927364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY 
    1. Disconnect the water inlet with thermostat sub-assembly connector.
      GTY849698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 7 water by-pass hose from the water inlet with thermostat sub-assembly.
      GTY849689Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 7 water by-pass hose.
      • Do not damage the water inlet with thermostat sub-assembly.

      HINT: 

      When disconnecting the No. 7 water by-pass hose, slide the clip, rotate the hose and pull it straight off the pipe.

    3. Using an 8 mm socket wrench, remove the 2 bolts and water inlet with thermostat sub-assembly.
      GTY849690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the gasket from the water inlet with thermostat sub-assembly.
      GTY771402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002