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Home >> Toyota >> 2020 >> RAV4 XLE, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information (2 Of 2) >> BRAKE BOOSTER PUMP (w/o Vacuum Brake Booster) >> Removal [10/2022 - 10/2023] >> Procedure

Removal [10/2022 - 10/2023]: Procedure

  1. PRECAUTION 
    WARNING:

    Be sure to read precaution thoroughly before servicing.

    Refer to PRECAUTION [08/2020 - ]

    GTY824211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [11/2018 - ]

  2. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY 

    Refer to REMOVAL [10/2022 - 10/2023] 

  3. REMOVE BRAKE BOOSTER WITH ACCUMULATOR PUMP ASSEMBLY 
    1. Slide the clip and disconnect the No. 2 reservoir hose from the brake booster with accumulator pump assembly.
      GTY977192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a union nut wrench, remove the brake actuator tube.
      GTY974911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not kink or damage the brake line.
      • Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.
    3. Disengage the 3 clamps.
      GTY977143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the nut, brake booster with accumulator pump assembly, brake booster pump bushing and brake actuator case collar.
  4. REMOVE NO. 2 WIRE CLAMP BRACKET 

    HINT: 

    Perform this procedure only when replacement of the No. 2 wire clamp bracket is necessary.

    1. Using a 5 mm long hexagon socket wrench, remove the bolt and No. 2 wire clamp bracket.
      GTY975457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE NO. 1 BRAKE POWER SUPPLY BRACKET 

    HINT: 

    Perform this procedure only when replacement of the No. 1 brake power supply bracket is necessary.

    1. Using a 5 mm long hexagon socket wrench, remove the 2 bolts and No. 1 brake power supply bracket.
      GTY975459Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 2 BRAKE POWER SUPPLY BRACKET 

    HINT: 

    Perform this procedure only when replacement of the No. 2 brake power supply bracket is necessary.

    1. Using a 5 mm long hexagon socket wrench, remove the 2 bolts and No. 2 brake power supply bracket.
      GTY975425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002