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Home >> Toyota >> 2020 >> RAV4 LE, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical System (A25A-FKS) - Service Information (2 Of 6) >> Cylinder Head Gasket >> Installation [11/2018 - 08/2020] >> Procedure

Installation [11/2018 - 08/2020]: Procedure

  1. INSTALL CYLINDER HEAD GASKET 
    1. Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
    2. Place a new cylinder head gasket on the cylinder block sub-assembly with the Lot No. stamp facing upward.
      GTY767586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lot No.
      Front of Engine
      NOTE:

      Make sure that the cylinder head gasket is installed in the correct orientation.

  2. INSTALL CYLINDER HEAD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 19 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 19 [06/2020 - 08/2020]

  3. INSTALL NO. 2 CAMSHAFT 

    Refer to PROCEDURE - Step 22 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 22 [06/2020 - 08/2020]

  4. INSTALL CAMSHAFT 

    Refer to PROCEDURE - Step 23 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 23 [06/2020 - 08/2020]

  5. INSTALL CAMSHAFT BEARING CAP 

    Refer to PROCEDURE - Step 24 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 24 [06/2020 - 08/2020]

  6. INSTALL VALVE STEM CAP 

    Refer to PROCEDURE - Step 25 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 25 [06/2020 - 08/2020]

  7. INSTALL VALVE LASH ADJUSTER ASSEMBLY 

    Refer to PROCEDURE - Step 26 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 26 [06/2020 - 08/2020]

  8. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 27 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 27 [06/2020 - 08/2020]

  9. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 28 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 28 [06/2020 - 08/2020]

  10. INSTALL FUEL PUMP LIFTER GUIDE 

    Refer to PROCEDURE - Step 29 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 29 [06/2020 - 08/2020]

  11. INSTALL TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 32 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 32 [06/2020 - 08/2020]

  12. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 33 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 33 [06/2020 - 08/2020]

  13. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 34 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 41 [06/2020 - 08/2020]

  14. INSTALL NO. 1 CHAIN VIBRATION DAMPER 

    Refer to PROCEDURE - Step 35 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 35 [06/2020 - 08/2020]

  15. INSTALL CHAIN TENSIONER SLIPPER 

    Refer to PROCEDURE - Step 36 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 36 [06/2020 - 08/2020]

  16. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 37 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 37 [06/2020 - 08/2020]

  17. INSTALL CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 38 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 38 [06/2020 - 08/2020]

  18. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY 

    Refer to PROCEDURE - Step 39 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 39 [06/2020 - 08/2020]

  19. INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 40 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 40 [06/2020 - 08/2020]

  20. SET NO. 1 CYLINDER TO TDC (COMPRESSION) 

    Refer to PROCEDURE - Step 31 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 31 [06/2020 - 11/2024]

  21. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY 

    Refer to PROCEDURE - Step 42 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 42 [06/2020 - 08/2020]

  22. INSTALL TIMING CHAIN COVER OIL SEAL 

    See step  1

  23. INSTALL SPARK PLUG TUBE GASKET 

    Refer to PROCEDURE - Step 45 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 45 [06/2020 - 08/2020]

  24. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 46 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 46 [06/2020 - 08/2020]

  25. INSTALL OUTLET WATER BY-PASS SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 47 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 47 [06/2020 - 08/2020]

  26. INSTALL WATER OUTLET 

    Refer to PROCEDURE - Step 48 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 48 [06/2020 - 08/2020]

  27. INSTALL CRANKSHAFT PULLEY ASSEMBLY 

    Refer to PROCEDURE - Step 49 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 49 [06/2020 - 08/2020]

  28. INSTALL VACUUM PUMP ASSEMBLY 

    Refer to PROCEDURE - Step 1

  29. CONNECT NO. 2 WATER BY-PASS HOSE (w/ Oil Cooler) 
    1. Connect the No. 2 water by-pass hose to the water by-pass pipe sub-assembly and slide the clip to secure it.
  30. CONNECT NO. 1 WATER BY-PASS HOSE (w/ Oil Cooler) 
    1. Connect the No. 1 water by-pass hose to the cylinder block sub-assembly and slide the clip to secure it.
  31. INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY 

    Refer to PROCEDURE - Step 1

  32. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY 

    Refer to PROCEDURE - Step 1

  33. INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 1

  34. INSTALL PURGE VALVE (PURGE VSV) 
  35. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 4 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 4 [06/2020 - 08/2020]

  36. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  37. INSTALL FUEL INJECTOR SEAL 

    Refer to PROCEDURE - Step 1

  38. INSTALL DIRECT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  39. INSTALL FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 3

  40. INSTALL PORT FUEL INJECTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 1 [06/2020 - 08/2020]

  41. INSTALL NO. 5 ENGINE WIRE 

    Refer to PROCEDURE - Step 2 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 2 [06/2020 - 08/2020]

  42. INSTALL INJECTOR VIBRATION INSULATOR 

    Refer to PROCEDURE - Step 3 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 3 [06/2020 - 08/2020]

  43. INSTALL NO. 1 DELIVERY PIPE SPACER 

    Refer to PROCEDURE - Step 4 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 4 [06/2020 - 08/2020]

  44. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 5 [06/2020 - 08/2020]

  45. INSTALL NO. 7 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 17 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 17 [06/2020 - 08/2020]

  46. TEMPORARILY INSTALL FUEL PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 1

  47. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  48. INSTALL FUEL PUMP ASSEMBLY (for High Pressure) 

    Refer to PROCEDURE - Step 3

  49. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 21 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 21 [06/2020 - 08/2020]

  50. CONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  51. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET 

    Refer to PROCEDURE - Step 3

  52. INSTALL INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 4

  53. INSTALL NO. 2 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 25 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 25 [06/2020 - 08/2020]

  54. INSTALL NO. 3 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 26 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 26 [06/2020 - 08/2020]

  55. INSTALL EGR VALVE ASSEMBLY 

    Refer to PROCEDURE - Step 27 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 27 [06/2020 - 08/2020]

  56. INSTALL NO. 4 WATER BY-PASS HOSE 

    Refer to PROCEDURE - Step 28 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 28 [06/2020 - 08/2020]

  57. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 29 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 29 [06/2020 - 08/2020]

  58. INSTALL NO. 1 EGR COOLER BRACKET 

    Refer to PROCEDURE - Step 30 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 30 [06/2020 - 08/2020]

  59. INSTALL EGR COOLER ASSEMBLY 

    Refer to PROCEDURE - Step 31 [11/2018 - 06/20209] , or refer to PROCEDURE - Step 31 [06/2020 - 08/2020]

  60. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  61. INSTALL EXHAUST MANIFOLD 

    Refer to PROCEDURE - Step 2

  62. INSTALL MANIFOLD STAY 

    Refer to PROCEDURE - Step 3

  63. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 35 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 35 [06/2020 - 08/2020]

  64. INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY) 

    Refer to PROCEDURE - Step 36 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 36 [06/2020 - 08/2020]

  65. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 37 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 37 [06/2020 - 08/2020]

  66. INSTALL NO. 3 TIMING CHAIN COVER 

    Refer to PROCEDURE - Step 38 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 38 [06/2020 - 08/2020]

  67. INSTALL TIMING GEAR COVER INSULATOR 

    Refer to PROCEDURE - Step 39 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 39 [06/2020 - 08/2020]

  68. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 

    Refer to PROCEDURE - Step 41 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 41 [06/2020 - 08/2020]

  69. INSTALL NO. 2 ENGINE COVER 

    Refer to PROCEDURE - Step 42 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 42 [06/2020 - 08/2020]

  70. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY 

    Refer to PROCEDURE - Step 43 [11/2018 - 06/2020] , or refer to PROCEDURE - Step 43 [06/2020 - 08/2020]

  71. INSTALL GENERATOR ASSEMBLY 
  72. INSTALL V-RIBBED BELT 

    Refer to PROCEDURE - Step 1

  73. INSTALL ENGINE HANGERS 

    See step  63[11/2018 - 10/2019], or refer to PROCEDURE - Step 63 [10/2019 - 08/2020]

  74. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND 

    Refer to INSTALLATION [11/2018 - 08/2020]

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