Installation [08/2020 - 12/2021]: Procedure

INSTALL CYLINDER HEAD GASKET

Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.

Place a new cylinder head gasket on the cylinder block sub-assembly with the Lot No. stamp facing upward.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Lot No.
	Front of Engine

NOTE:

Make sure that the cylinder head gasket is installed in the correct orientation.

INSTALL CYLINDER HEAD SUB-ASSEMBLY
Refer to PROCEDURE - Step 19
INSTALL NO. 2 CAMSHAFT
Refer to PROCEDURE - Step 22
INSTALL CAMSHAFT
Refer to PROCEDURE - Step 23
INSTALL CAMSHAFT BEARING CAP
Refer to PROCEDURE - Step 24
INSTALL VALVE STEM CAP
Refer to PROCEDURE - Step 25
INSTALL VALVE LASH ADJUSTER ASSEMBLY
Refer to PROCEDURE - Step 26
INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
Refer to PROCEDURE - Step 27
INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY
Refer to PROCEDURE - Step 28
INSTALL FUEL PUMP LIFTER GUIDE
Refer to PROCEDURE - Step 29
INSTALL TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 32
INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY
Refer to PROCEDURE - Step 33
SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Refer to PROCEDURE - Step 41
INSTALL NO. 1 CHAIN VIBRATION DAMPER
Refer to PROCEDURE - Step 35
INSTALL CHAIN TENSIONER SLIPPER
Refer to PROCEDURE - Step 36
INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY
Refer to PROCEDURE - Step 37
INSTALL CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 38
INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
Refer to PROCEDURE - Step 39
INSTALL OIL PUMP DRIVE CHAIN SUB-ASSEMBLY
Refer to PROCEDURE - Step 40
SET NO. 1 CYLINDER TO TDC (COMPRESSION)
Refer to PROCEDURE - Step 31
INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY
Refer to PROCEDURE - Step 42
INSTALL TIMING CHAIN COVER OIL SEAL
See step 1
INSTALL SPARK PLUG TUBE GASKET
Refer to PROCEDURE - Step 45
INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 46
INSTALL OUTLET WATER BY-PASS SUB-ASSEMBLY
Refer to PROCEDURE - Step 47
INSTALL WATER OUTLET
Refer to PROCEDURE - Step 48
INSTALL CRANKSHAFT PULLEY ASSEMBLY
Refer to PROCEDURE - Step 49
INSTALL VACUUM PUMP ASSEMBLY
Refer to PROCEDURE - Step 1
CONNECT NO. 2 WATER BY-PASS HOSE (w/ Oil Cooler)
1. Connect the No. 2 water by-pass hose to the water by-pass pipe sub-assembly and slide the clip to secure it.
CONNECT NO. 1 WATER BY-PASS HOSE (w/ Oil Cooler)
1. Connect the No. 1 water by-pass hose to the cylinder block sub-assembly and slide the clip to secure it.
INSTALL CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY
Refer to PROCEDURE - Step 1
INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY
Refer to PROCEDURE - Step 1
INSTALL OIL PRESSURE CONTROL VALVE ASSEMBLY
Refer to PROCEDURE - Step 1
INSTALL PURGE VALVE (PURGE VSV)
Refer to PROCEDURE - Step 1
INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Refer to PROCEDURE - Step 4
INSTALL IGNITION COIL ASSEMBLY
Refer to PROCEDURE - Step 2
INSTALL FUEL INJECTOR SEAL
Refer to PROCEDURE - Step 1
INSTALL DIRECT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 2
INSTALL FUEL DELIVERY PIPE
Refer to PROCEDURE - Step 3
INSTALL PORT FUEL INJECTOR ASSEMBLY
Refer to PROCEDURE - Step 1
INSTALL NO. 5 ENGINE WIRE
Refer to PROCEDURE - Step 2
INSTALL INJECTOR VIBRATION INSULATOR
Refer to PROCEDURE - Step 3
INSTALL NO. 1 DELIVERY PIPE SPACER
Refer to PROCEDURE - Step 4
INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 5
INSTALL NO. 7 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 17
TEMPORARILY INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
Refer to PROCEDURE - Step 1
TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 2
INSTALL FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)
Refer to PROCEDURE - Step 3
INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 21
CONNECT FUEL TUBE SUB-ASSEMBLY
Refer to PROCEDURE - Step 5
INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET
Refer to PROCEDURE - Step 3
INSTALL INTAKE MANIFOLD
Refer to PROCEDURE - Step 4
INSTALL NO. 2 WATER BY-PASS PIPE
Refer to PROCEDURE - Step 25
INSTALL NO. 3 WATER BY-PASS PIPE
Refer to PROCEDURE - Step 26
INSTALL EGR VALVE ASSEMBLY
Refer to PROCEDURE - Step 27
INSTALL NO. 4 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 28
INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 29
INSTALL NO. 1 EGR COOLER BRACKET
Refer to PROCEDURE - Step 30
INSTALL EGR COOLER ASSEMBLY
Refer to PROCEDURE - Step 31
INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY
Refer to PROCEDURE - Step 1
INSTALL EXHAUST MANIFOLD
Refer to PROCEDURE - Step 2
INSTALL MANIFOLD STAY
Refer to PROCEDURE - Step 3
INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 35
INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)
Refer to PROCEDURE - Step 36
INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
Refer to PROCEDURE - Step 37
INSTALL NO. 3 TIMING CHAIN COVER
Refer to PROCEDURE - Step 38
INSTALL TIMING GEAR COVER INSULATOR
Refer to PROCEDURE - Step 39
INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
Refer to PROCEDURE - Step 41
INSTALL NO. 2 ENGINE COVER
Refer to PROCEDURE - Step 42
INSTALL COMPRESSOR ASSEMBLY WITH PULLEY
Refer to PROCEDURE - Step 43
INSTALL GENERATOR ASSEMBLY
- for 100 A, 130 A Type:
  Refer to PROCEDURE - Step 1
- for 150 A Type:
  Refer to PROCEDURE - Step 1
- for VALEO Made:
  Refer to PROCEDURE - Step 1
INSTALL V-RIBBED BELT
Refer to PROCEDURE - Step 1
INSTALL ENGINE HANGERS
Refer to PROCEDURE - Step 63
REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
Refer to INSTALLATION [08/2020 - 12/2021]