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Home >> Toyota >> 2020 >> RAV4 LE, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information (1 Of 2) >> BRAKE PEDAL (w/o Vacuum Brake Booster) >> Installation [11/2018 - 12/2021] >> Procedure

Installation [11/2018 - 12/2021]: Procedure

  1. INSTALL BRAKE PEDAL PAD 
    1. Install the brake pedal pad to the brake pedal support assembly.
  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the brake pedal support assembly with the 4 nuts.

      Torque: 12.7 N.m (130 kgf/cm, 9 ft.lbf) 

      GTY874433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/ clip:
      GTY874476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the 2 clips.
  3. INSTALL PUSH ROD PIN 
    1. Apply lithium soap base glycol grease to the push rod pin.
      GTY897609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Lithium Soap Base Glycol Grease
    2. Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.
      NOTE:

      Be sure to install the push rod pin in the correct direction.

      GTY874568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY 

    Refer to INSTALLATION [11/2018 - 02/2019] , or refer to INSTALLATION [02/2019 - 08/2020] , or refer to INSTALLATION [08/2020 - 12/2021]

  5. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Install the brake pedal return spring to the instrument panel reinforcement assembly and brake pedal support assembly as shown in the illustration.
      GTY907879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Front
  6. CONNECT BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Connect the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

      Torque: 15 N.m (153 kgf/cm, 11 ft.lbf) 

      GTY874567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 wire harness clamps to the brake pedal support assembly.
      GTY874569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER 

    Refer to PROCEDURE - Step 1

  8. INSTALL STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 2

  9. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to INSTALLATION [11/2018 - 12/2021]

  10. INSTALL NO. 1 AIR DUCT (for TMC Made) 

    Refer to PROCEDURE - Step 7

  11. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMC Made) 

    Refer to PROCEDURE - Step 8

  12. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to INSTALLATION [11/2018 - 08/2020] , or refer to INSTALLATION [08/2020 - ]

  13. INSPECT AND ADJUST BRAKE PEDAL 

    Refer to ADJUSTMENT [11/2018 - 12/2021] 

  14. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE AND ZERO POINT OF YAW RATE AND ACCELERATION SENSOR 

    Refer to UTILITY [11/2018 - 02/2019] , or refer to UTILITY [02/2019 - 12/2021]

  15. CHECK AND CLEAR DTC 

    Refer to DTC CHECK / CLEAR [11/2018 - 02/2019] , or refer to DTC CHECK / CLEAR [02/2019 - 12/2021]

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