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Home >> Toyota >> 2020 >> Prius Limited >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information >> Brake Pedal >> Removal [12/2018 - 07/2020] >> Procedure

Removal [12/2018 - 07/2020]: Procedure

  1. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY 

    Refer to REMOVAL [12/2018 - 08/2019] , or refer to REMOVAL [08/2019 - 07/2020]

  2. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 10

  3. REMOVE STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 2

  4. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER 
  5. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the brake pedal return spring from the brake pedal support assembly and push rod pin.
      GTY557791Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE PUSH ROD PIN 
    1. Remove the clip and push rod pin to separate the brake pedal support assembly from the brake master cylinder push rod clevis.
      GTY601784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Disengage the clamp to separate the wire harness from the brake pedal support assembly.
      GTY557788Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and separate the brake pedal support assembly from the instrument panel reinforcement assembly.
      GTY557787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 clips.
      GTY545195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Nut
      Clip
    4. Remove the 4 nuts and brake pedal support assembly.
    5. Remove the nut from the brake pedal support assembly.
      GTY557789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE BRAKE PEDAL PAD 
    1. Remove the brake pedal pad from the brake pedal support assembly.
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