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Home >> Toyota >> 2020 >> Prius Limited >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information >> Brake Pedal >> Installation [11/2015 - ] >> Procedure

Installation [11/2015 - ]: Procedure

  1. INSTALL BRAKE PEDAL PAD 
    1. Install the brake pedal pad from the brake pedal support assembly.
  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the nut to the brake pedal support assembly.
    2. Temporarily install the brake pedal support assembly with 2 new clips.
      GTY545196Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Nut
      Clip
    3. Install the 4 nuts.

      Torque: 12.7 N.m (130 kgf.cm, 9 ft./lbf) 

      NOTE:

      Tighten the nuts in the order shown in the illustration.

    4. Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

      Torque: 23.6 N.m (241 kgf.cm, 17 ft./lbf) 

    5. Engage the clamp to install the wire harness to the brake pedal support assembly.
  3. INSTALL PUSH ROD PIN 
    1. Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.
      GTY606500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Lithium soap base glycol grease
    2. Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.
      GTY601784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be sure to install the push rod pin in the correct direction.

  4. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Install the brake pedal return spring to the brake pedal support assembly and push rod pin as shown in the illustration.
      GTY608842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Front
  5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER 
  6. INSTALL STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  7. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  8. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY 

    Refer to INSTALLATION [11/2015 - 11/2017] , or refer to INSTALLATION [11/2017 - 08/2019] , or refer to INSTALLATION [08/2019 - ]

  9. INSPECT AND ADJUST BRAKE PEDAL 

    Refer to ADJUSTMENT [11/2015 - 12/2018] , or refer to ADJUSTMENT [12/2018 - ]