Installation [06/2015 - 11/2018]: Procedure
- INSTALL REAR DISC
- INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
- Install the parking brake shoe adjusting hole plug to the rear disc.
- INSTALL REAR DISC BRAKE CYLINDER MOUNTING
- Install the rear disc brake cylinder mounting to the rear axle beam assembly with the 2 bolts.
Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf)
- Install the rear disc brake cylinder mounting to the rear axle beam assembly with the 2 bolts.
- INSTALL REAR DISC BRAKE BUSH DUST BOOT
- Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bush dust boots as shown in the illustration.
HINT:
Apply more than 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bush dust boot.
Lithium Soap Base Glycol Grease - Install the 2 rear disc brake bush dust boots to the rear disc brake cylinder mounting.
- Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bush dust boots as shown in the illustration.
- INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN
- Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin and a new rear disc brake cylinder slide bush.
Lithium Soap Base Glycol Grease - Install the rear disc brake cylinder slide bush to the rear disc brake cylinder slide pin.
- Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear disc brake cylinder slide pin.
Lithium Soap Base Glycol Grease - Install the 2 rear disc brake cylinder slide pins to the rear disc brake cylinder mounting.
- Push the rear disc brake cylinder slide pin into each rear disc brake bush dust boot to engage the pins to the rear disc brake bush dust boot.
- Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin and a new rear disc brake cylinder slide bush.
- INSTALL REAR DISC BRAKE FITTING KIT
- Clean the rear No. 1 disc brake pad support plate, rear No. 2 disc brake pad support plate, rear disc brake cylinder mounting and rear disc brake pad of the contact surface with brake cleaner.
- Install the 2 rear No. 1 disc brake pad support plates and 2 rear No. 2 disc brake pad support plates to the rear disc brake cylinder mounting as shown in the illustration.NOTE:
- The shapes of the rear No. 1 disc brake pad support plate and rear No. 2 disc brake pad support plate differ. Therefore, when replacing a rear No. 1 disc brake pad support plate and rear No. 2 disc brake pad support plate with a new plate, make sure to check the part number and shape prior to installation.
- When reusing a rear No. 1 disc brake pad support plate and rear No. 2 disc brake pad support plate, make sure to check the installation position using the matchmark placed during removal proper to installation.
*1 REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE *2 REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE
- INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM KIT NOTE:
When replacing worn rear disc brake pads, the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads.
- Apply disc brake grease to both sides of the 2 rear No. 1 rear disc brake anti-squeal shims as shown in the illustration.
Disc Brake Grease - Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.
*1 Rear No. 1 Disc Brake Anti-squeal Shim *2 Rear No. 2 Disc Brake Anti-squeal Shim *3 Rear Disc Brake Pad Wear Indicator Plate NOTE:Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim in the correct positions and direction as shown in the illustration.
- Install the rear disc brake pad wear indicator plate to each rear disc brake pad.NOTE:
Install the rear disc brake pad wear indicator plate in the correct positions and direction as shown in the illustration.
- Apply disc brake grease to both sides of the 2 rear No. 1 rear disc brake anti-squeal shims as shown in the illustration.
- INSTALL REAR DISC BRAKE PAD KIT
- Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.NOTE:
- Do not apply disc brake grease to the lining surface of the rear disc brake pads.
- Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.
- Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
- INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
- CONNECT REAR BRAKE TUBE FLEXIBLE HOSE
- Connect the rear brake tube flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
Torque: 33.3 N*m (340 kgf*cm, 25 ft.*lbf)
NOTE:- When connecting the front flexible hose, check that it has no twisting, bending, or interference with other components.
- Install the front flexible hose lock securely into the lock hole in the disc brake cylinder assembly.
- Connect the rear brake tube flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
- CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Refer to PROCEDURE - Step 11
- INSTALL LUGGAGE TRIM SERVICE HOLE COVER
Refer to PROCEDURE - Step 3
- ADD BRAKE FLUID
Refer to ON-VEHICLE INSPECTION [06/2015 - ]
- BLEED BRAKE LINE
Refer to BLEEDING [06/2015 - ]
- ADJUST PARKING BRAKE
Refer to ADJUSTMENT [06/2015 - ]
- INSTALL REAR WHEEL
Refer to PROCEDURE - Step 1