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Home >> Toyota >> 2020 >> Mirai >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Exterior Panels / Trim - Service Information >> Rear Door Window Frame Moulding >> Removal [06/2015 - 11/2018] >> Procedure

Removal [06/2015 - 11/2018]: Procedure

  1. REMOVE REAR DOOR BELT MOULDING ASSEMBLY 

    Refer to REMOVAL [06/2015 - 11/2018] 

  2. REMOVE REAR SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 6

  3. REMOVE REAR DOOR FRAME GARNISH 

    Refer to PROCEDURE - Step 16

  4. REMOVE REAR DOOR CHECK ASSEMBLY 

    Refer to PROCEDURE - Step 28

  5. REMOVE REAR DOOR WEATHERSTRIP 

    Refer to PROCEDURE - Step 29

  6. REMOVE REAR DOOR WINDOW FRAME FRONT MOULDING 
    1. Using an infrared light, heat the rear door window frame front moulding.
      HEATING TEMPERATURE

      Item Temperature
      Door Frame 40 to 60°C (104 to 140°F)
      Rear Door Window Frame Front Moulding 20 to 30°C (68 to 86°F)
      WARNING:
      GTY583264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Heated Part
      *b Infrared Light
      • Do not touch the infrared light and heated parts.
      • Touching the infrared light may result in burns.
      • Touching heated parts for a long time may result in burns.
    2. Using a moulding remover D, disengage the clip and guide to remove the rear door window frame front moulding as shown in the illustration.
      GTY598105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Double-sided Tape *b Caulking Sponge with Butyl Layer
      Remove in this Direction (1) Remove in this Direction (2)
  7. REMOVE REAR DOOR WINDOW FRAME UPPER MOULDING 
    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.
      GTY562321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 5.0 mm (0.197 in.) - -
    2. Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      HINT: 

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 4 rivets.
      NOTE:
      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
      • Be careful of the drilled rivets, as they may be hot.
    4. Remove the front end cover, rear end cover and rear door window frame upper moulding.
  8. REMOVE REAR DOOR WINDOW FRAME REAR MOULDING 
    1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.
      GTY557687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 5.0 mm (0.197 in.) - -
    2. Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

      HINT: 

      Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 3 rivets.
      NOTE:
      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
      • Be careful of the drilled rivets, as they may be hot.
    4. Remove the upper end cover and rear door window frame rear moulding.
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