Removal [06/2015 - 11/2018]: Procedure

Refer to REMOVAL [06/2015 - 11/2018] 

Refer to PROCEDURE - Step 26

Refer to PROCEDURE - Step 41

Refer to PROCEDURE - Step 44

1. Using an infrared light, heat the front door window frame rear moulding.
   HEATING TEMPERATURE
   
   

   Item	Temperature
   Front Door Window Frame Rear Moulding	40 to 60°C (104 to 140°F) 3 to 5 minutes

   WARNING:

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Heated Part
   *b	Infrared Light

   • Do not touch the infrared light and heated parts.
   • Touching the infrared light may result in burns.
   • Touching heated parts for a long time may result in burns.
2. Using a moulding remover D, disengage the clip and guide to remove the front door window frame rear moulding as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Double-sided Tape	*b	Caulking Sponge with Butyl Layer
   	Remove in this Direction (1)		Remove in this Direction (2)

1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.
2. Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   5.0 mm (0.197 in.)

   -

   -

   HINT: 

   Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 7 rivets.
   NOTE:

   • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
   • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
   • Be careful of the drilled rivets, as they may be hot.
4. Remove the rear end cover and front door outside moulding sub-assembly.