Reassembly [10/2022 - ]: Procedure

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INSTALL GENERATOR PULLEY WITH CLUTCH

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Generator Pulley with Clutch	-	-
*a	Rotor Shaft	*b	T50 "TORX" Socket Wrench
*c	Torque Wrench Fulcrum Length	*d	Turn
*e	Hold	-	-

Secure the generator assembly in a vise between aluminum plates.
NOTE:
Do not overtighten the vise.
Temporarily install a new generator pulley with clutch to the rotor shaft.
Fit SST to the generator pulley with clutch.
- SST: 09820-30010
Fit a T50 "TORX" socket wrench into the rotor shaft end.
HINT:

Make sure that SST and the T50 "TORX" socket wrench are secured to the rotor shaft and generator pulley with clutch.
Using a 17 mm union nut wrench, tighten the generator pulley with clutch by turning SST as shown in the illustration.
Specified tightening torque

Torque: 80 N.m (816 kgf/cm, 59 ft.lbf)
NOTE:
- Check that the generator assembly is secured in the vise tightly.
- Hold the T50 "TORX" socket wrench tightly during the operation.
- Check that the generator pulley with clutch rotates smoothly.
HINT:
- Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
  Refer to PRECAUTION [12/2019 - 11/2023] , or refer to PRECAUTION [11/2023 - ]
- When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 400 mm (1.312 ft.)): 74.4 N.m (759 kgf/cm, 55 ft.lbf)

Remove SST and the T50 "TORX" socket wrench from the generator pulley with clutch.
Remove the generator assembly from the vise.

INSTALL GENERATOR PULLEY CAP