Reassembly [10/2022 - ]: Procedure

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Starter Center Bearing Clutch Sub-assembly	*2	Starter Drive Housing Assembly
   *3	Pinion Drive Lever	*4	Rubber Seal
   	High-temperature Grease	-	-

   1. Apply high-temperature grease to the pinion drive lever as shown in the illustration.
   2. Install the pinion drive lever and rubber seal to the starter center bearing clutch sub-assembly.
   3. Install the starter center bearing clutch sub-assembly together with pinion drive lever and rubber seal to the starter drive housing assembly.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   High-temperature Grease

   -

   -

   1. Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and starter center bearing clutch sub-assembly.
   2. Install the 3 planetary gears to the starter center bearing clutch sub-assembly.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the starter armature assembly to the starter yoke assembly.
      NOTE:

      The magnet of the starter yoke assembly may attract the starter armature assembly when the starter armature assembly is installed, causing the magnet to break.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Grommet	*b	Negative (-) Brush Holder Plate
   *c	Positive (+) Motor Lead Wire	-	-

   1. Hold the brush spring back and set the 4 brushes as shown in the illustration.
   2. Install the starter brush holder assembly to the starter armature assembly and push in the 4 brushes as shown in the illustration.
   3. Fit the protrusion of the grommet between the negative (-) brush holder plate and positive (+) motor lead wire.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Lead Wire Rubber

   *b

   Cutout

   1. Install the starter commutator end frame assembly to the starter yoke assembly.
      NOTE:

      Align the lead wire rubber of the starter yoke assembly with the cutout of the starter commutator end frame assembly.

   2. Install the 2 screws.

      Torque: 1.5 N.m (15 kgf/cm, 13 in.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Starter Yoke Assembly	*2	Starter Armature Plate
   *a	Stopper	*b	Protrusion

   1. Align the starter armature plate so that the protrusion fits between the stoppers of the starter yoke assembly, and install the starter armature plate.
      NOTE:

      Make sure the protrusion of the starter armature plate is inserted between the stoppers of the starter yoke assembly.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Starter Yoke Assembly	*2	Starter Drive Housing Assembly
   *a	Cutout	*b	Protrusion

   1. Align the cutout of the starter yoke assembly with the protrusion of the starter drive housing assembly.
   2. Using a T25 "TORX" socket wrench, install the 2 through bolts.

      Torque: 6.0 N.m (61 kgf/cm, 53 in.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Pinion Drive Lever	-	-
   *a	Hook	-	-
   	High-temperature Grease	-	-

   1. Apply high-temperature grease to the repair service starter kit as shown in the illustration.
   2. Hang the hook of the repair service starter kit on the pinion drive lever.
   3. Install the repair service starter kit with the 2 nuts.

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

Bolt 

Torque: 7.9 N.m (81 kgf/cm, 70 in.lbf) 

Nut 

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

Torque: 6.5 N.m (66 kgf/cm, 58 in.lbf)