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Home >> Toyota >> 2020 >> Highlander L, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 28 (Starting System (W/ Stop And Start System) (T24A-FTS) - Service Information) >> STARTER (w/ Stop And Start System) >> Disassembly [10/2022 - ] >> Procedure

Disassembly [10/2022 - ]: Procedure

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  1. REMOVE HARNESS 
    1. GTY1079238Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE WIRE HARNESS 
    1. GTY1079239Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER INRUSH CURRENT REDUCTION RELAY 
    1. GTY1079198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE REPAIR SERVICE STARTER KIT 
    1. GTY1104435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Pinion Drive Lever - -
      *a Hook - -
      1. While holding the repair service starter kit to the starter drive housing assembly, remove the 2 nuts.
      2. While lifting the rear of the repair service starter kit, remove the hook from the pinion drive lever, then remove the repair service starter kit.
  5. REMOVE STARTER YOKE ASSEMBLY 
    1. GTY1107999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a T25 "TORX" socket wrench, remove the 2 through bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.
  6. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. GTY1107555Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly *2 Starter Commutator End Frame Assembly
      *a Lead Wire - -
      1. Remove the 2 screws.
      2. While holding down the lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.
  7. REMOVE STARTER BRUSH HOLDER ASSEMBLY 
    1. GTY1106821Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a screwdriver, hold the brush spring back and disconnect the 4 brushes.
      2. Remove the starter brush holder assembly from the starter armature assembly.
  8. REMOVE STARTER ARMATURE ASSEMBLY 
    1. GTY1075092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE STARTER ARMATURE PLATE 
    1. GTY1107482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Drive Housing Assembly *2 Starter Yoke Assembly
      *3 Starter Armature Plate - -
      1. Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.
  10. REMOVE PLANETARY GEAR 
    1. GTY1075977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY 
    1. GTY1075314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Center Bearing Clutch Sub-assembly *2 Starter Drive Housing Assembly
      *3 Pinion Drive Lever *4 Rubber Seal
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