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Removal [10/2022 - ]: Procedure

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  1. DRAIN COOLANT (for Intercooler) 

    Refer to REPLACEMENT [10/2022 - ]

  2. REMOVE FRONT EXHAUST PIPE ASSEMBLY (for 2WD) 

    Refer to REMOVAL [10/2022 - ] 

  3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD) 

    Refer to REMOVAL [10/2022 - ]

  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to REMOVAL [12/2019 - ]

  5. REMOVE HOOD CUSHION CENTER LH 
    1. Disengage the 2 claws to remove the hood center cushion as shown in the illustration.
      GTY1109843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  6. REMOVE HOOD CUSHION CENTER RH 

    HINT: 

    Perform the same procedure as for the LH side.

  7. REMOVE FENDER REAR SPLASH SHIELD SUB-ASSEMBLY LH 
    1. Disengage the 2 claws to remove the fender rear splash shield sub-assembly.
      GTY1113001Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FENDER REAR SPLASH SHIELD SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  9. REMOVE FRONT FENDER SPLASH SHIELD SEAL FRONT LH 

    Refer to PROCEDURE - Step 5 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 5 [11/2023 - ]

  10. REMOVE FRONT FENDER SPLASH SHIELD SEAL FRONT RH 
    1. Perform the same procedure as for the LH side.
  11. REMOVE FRONT UPPER SUSPENSION TO COWL BRACE SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 7 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 7 [11/2023 - ]

  12. REMOVE FRONT UPPER SUSPENSION TO COWL BRACE SUB-ASSEMBLY RH 
    1. Perform the same procedure as for the LH side.
  13. REMOVE COWL VENTILATOR PANEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 9 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 9 [11/2023 - ]

  14. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 23 [10/2022 - 11/2023] , or refer to PROCEDURE - Step 23 [11/2023 - ]

  15. REMOVE NO. 2 ENGINE COVER SUB-ASSEMBLY 

    See step  4

  16. DISCONNECT ENGINE WIRE 
    1. GTY1106583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE PURGE VALVE (PURGE VSV) 
    1. GTY1109148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT NO. 2 VENTILATION HOSE 
    1. GTY1077920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE AIR TUBE ASSEMBLY 

    See step  8

  20. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE 
    1. GTY1109147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE VACUUM REGULATING VALVE ASSEMBLY 
    1. GTY1106553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE COMPRESSOR INLET ELBOW SUB-ASSEMBLY 
    1. Type A:
      GTY1107881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the throttle body gasket from the compressor inlet elbow sub-assembly.
    2. Type B:
      GTY1106987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the throttle body gasket from the compressor inlet elbow sub-assembly.
  23. REMOVE DASH PANEL HEAT INSULATOR 
    1. GTY1109050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE AIR FUEL RATIO SENSOR (for Sensor 1) 

    Refer to PROCEDURE - Step 10

  25. REMOVE NO. 1 TURBO INSULATOR 
    1. GTY1077941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. DISCONNECT NO. 2 TURBO WATER HOSE 
    1. GTY1106550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. DISCONNECT NO. 3 TURBO WATER HOSE 
    1. GTY1106549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE NO. 1 HEAT INSULATOR BRACKET 
    1. GTY1106552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. SEPARATE CONVERTER WITH CATALYST ASSEMBLY 
    NOTE:

    If a stud bolt is deformed or its threads are damaged, replace it.

    1. GTY1107962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using an E10 "TORX" socket wrench, remove the stud bolts from the manifold stay.
  30. REMOVE EXHAUST PIPE CLAMP 
    1. GTY1078079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE TURBOCHARGER SUB-ASSEMBLY 
    NOTE:

    If a stud bolt is deformed or its threads are damaged, replace it.

    1. GTY1107958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the two nuts from the bottom of the vehicle and disconnect the No. 1 turbo oil pipe from the turbocharger sub-assembly.
      2. Rotate the converter with catalyst assembly outwards around the stud bolts to secure removal space.
      3. Using an E10 "TORX" socket wrench, remove the stud bolts from the cylinder head.
  32. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY 
    1. GTY1078173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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