LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2020 >> Corolla L >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 33 (M/T Clutch - Service Information) >> Clutch Pedal >> Removal [06/2018 - 01/2019] >> Procedure

Removal [06/2018 - 01/2019]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY 

    Refer to REMOVAL [06/2018 - 01/2019]

  2. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY 
    1. Remove the clip from the clevis pin.
      GTY928183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clevis pin to disconnect the clutch master cylinder assembly from the clutch pedal sub-assembly.
  3. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY 
    1. Disconnect the clutch pedal stroke sensor assembly connector.
      GTY927084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Clutch Pedal Stroke Sensor Assembly Connector
      *b Clutch Switch Assembly Connector
    2. Disconnect the clutch switch assembly connector.
    3. Disengage the clamp to disconnect the wire harness from the clutch pedal support assembly.
    4. Remove the 2 bolts and No. 4 instrument panel bracket from the clutch pedal support assembly and instrument panel reinforcement assembly.
      GTY847246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 nuts and clutch pedal support assembly from the vehicle body.
      GTY847247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the clip nut from the clutch pedal bracket sub-assembly.
      GTY847486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE CLUTCH SWITCH ASSEMBLY 

    Refer to REMOVAL [06/2018 - 01/2019] 

  5. REMOVE CLUTCH PEDAL STROKE SENSOR ASSEMBLY 

    Refer to REMOVAL [06/2018 - 01/2019] 

  6. REMOVE CLUTCH PEDAL SPRING 
    1. Move the clutch pedal sub-assembly to the full stroke position.
      GTY868233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the clutch pedal spring from the clutch pedal sub-assembly and clutch pedal bracket sub-assembly.
  7. REMOVE CLUTCH PEDAL SUB-ASSEMBLY 
    1. Mount the clutch pedal sub-assembly in a soft jaw vise.
      NOTE:

      Be careful not to damage the clutch pedal sub-assembly in the vise.

    2. Remove the bolt, nut, clutch pedal sub-assembly and clutch pedal bracket sub-assembly from the clutch pedal support sub-assembly.
      GTY931346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Clutch Pedal Bracket Sub-assembly
      *2 Clutch Pedal Sub-assembly
  8. REMOVE CLUTCH PEDAL SPRING HOLDER 
    1. Remove the clutch pedal spring holder from the clutch pedal bracket sub-assembly.
      GTY928177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE CLUTCH PEDAL TURNOVER BUSHING 
    1. Remove the clutch pedal turnover bushing from the clutch pedal sub-assembly.
      GTY847221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE CLUTCH PEDAL SHAFT COLLAR 
    1. Remove the 2 clutch pedal bushings and clutch pedal shaft collar from the clutch pedal sub-assembly.
      GTY847517Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING 
    1. GTY897049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Clutch Master Cylinder Push Rod Clevis Bushing

      Using SST and a hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

      • SST: 09201-01055 
      • SST: 09950-70010 
        1. 09951-07100
  12. REMOVE CLUTCH PEDAL PAD 
    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.
      GTY847519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002