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Home >> Toyota >> 2020 >> Corolla L >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 25 (Emission Control System (M20A-FKS) - Service Information) >> EGR Cooler >> Removal [09/2022 - 11/2022] >> Procedure

Removal [09/2022 - 11/2022]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. DRAIN ENGINE COOLANT (for Fully Sealed Type) 

    Refer to PROCEDURE - Step 1

  2. DRAIN ENGINE COOLANT (for Non-Fully Sealed Type) 

    Refer to PROCEDURE - Step 2

  3. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 3

  4. REMOVE BATTERY 

    Refer to REMOVAL [09/2022 - 11/2022]

  5. DISCONNECT ENGINE WIRE 
    1. Remove the 3 bolts.
      GTY919783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 4 connectors.
      GTY919781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the wire harness clamp and disconnect the engine wire.
    4. Disconnect the 5 connectors.
      GTY823571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disengage the 3 wire harness clamps and disconnect the engine wire.
    6. Remove the bolt and 2 nuts.
      GTY919780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Disconnect the 4 connectors.
      GTY919779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Disengage the wire harness clamp and disconnect the engine wire.
  6. REMOVE EGR COOLER ASSEMBLY 
    1. Slide the 2 clips and disconnect the No. 3 water by-pass hose and No. 4 water by-pass hose from the EGR cooler assembly.
      GTY882246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Water By-pass Hose
      *2 No. 4 Water By-pass Hose
    2. Remove the 2 bolts and wire harness clamp bracket from the EGR cooler assembly.
      GTY823578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Type A:
      1. Remove the 2 bolts and 3 nuts and EGR cooler assembly from the cylinder head sub-assembly and EGR valve assembly.
        GTY1104091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Bolt or Nut
    4. Type B:
      1. Remove the 3 bolts and 2 nuts and EGR cooler assembly from the cylinder head sub-assembly and EGR valve assembly.
    5. Remove the EGR valve gasket from the EGR cooler assembly.
      GTY848999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 EGR Valve Gasket
      *2 EGR Cooler Gasket
    6. Remove the EGR cooler gasket from the EGR cooler assembly.