DTC B1500-13: Fuel Sender Circuit Open [01/2019 - 03/2019]: Procedure

1. Connect the Techstream to the DLC3.
2. Turn the ignition switch ON.
3. Turn the Techstream on.
4. Enter the following menus: Body Electrical / Combination Meter / Data List.
5. Read the Data List according to the display on the Techstream.

   Body Electrical > Combination Meter > Data List 

   Tester Display	Measurement Item	Range	Normal Condition	Diagnostic Note
   Fuel Input	Fuel input	Min.: 0.00 L, Max.: 655.35 L or Unset	Fuel receiver gauge indicates F: 45.0 L Fuel receiver gauge indicates 3/4: 35.0 L Fuel receiver gauge indicates 1/2: 25.0 L Fuel receiver gauge indicates 1/4: 15.0 L Fuel receiver gauge indicates E: 5.0 L	-

   Body Electrical > Combination Meter > Data List 

   Tester Display
   Fuel Input

   Result

   Result	Proceed to
   Fuel level data can be displayed on the Techstream	A
   Fuel level data cannot be displayed on the Techstream	B

Result: 

A 

REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [01/2019 - 03/2019] 

Result: 

B 

See step  2

1. Choose the model to be inspected.

   Result

   Result	Proceed to
   for M20A-FKS	A
   for 2ZR-FAE	B

Result: 

B 

See step  6

Result: 

A 

See step  3

1. Remove the fuel sender gauge assembly.

   Refer to REMOVAL [01/2019 - 03/2019]

2. Inspect the fuel sender gauge assembly.

   Refer to INSPECTION [06/2018 - ]

   Result

   Proceed to
   OK
   NG

Result: 

NG 

REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [01/2019 - 03/2019] 

Result: 

OK 

See step  4

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   O46-1 (FV) - A-3	Always	Below 1 Ω
   O46-2 (FE) - A-2	Always	Below 1 Ω
   O46-3 (FS) - A-1	Always	Below 1 Ω
   O46-1 (FV) - O46-3 (FS) or A-3 - A-1	Always	10 kΩ or higher
   O46-1 (FV) - O46-2 (FE) or A-3 - A-2	Always	10 kΩ or higher
   O46-2 (FE) - O46-3 (FS) or A-2 - A-1	Always	10 kΩ or higher

   Result

   Proceed to
   OK
   NG

Result: 

NG 

REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to  REMOVAL [01/2019 - 03/2019] 

Result: 

OK 

See step  5

1. Disconnect the I4 combination meter assembly connector.
2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   O46-1 (FV) - I4-14 (FV)	Always	Below 1 Ω
   O46-3 (FS) - I4-31 (FR)	Always	Below 1 Ω
   O46-2 (FE) - I4-24 (FE&B)	Always	Below 1 Ω
   O46-1 (FV) or I4-14 (FV) - Body ground	Always	10 kΩ or higher
   O46-3 (FS) or I4-31 (FR) - Body ground	Always	10 kΩ or higher

   Result

   Proceed to
   OK
   NG

Result: 

OK 

REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [01/2019 - 03/2019] 

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

1. Remove the fuel sender gauge assembly.

   Refer to REMOVAL [01/2019 - 03/2019]

2. Inspect the fuel sender gauge assembly.

   Refer to INSPECTION [01/2019 - 11/2022]

   Result

   Proceed to
   OK
   NG

Result: 

NG 

REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [01/2019 - 03/2019] 

Result: 

OK 

See step  7

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   O44-1 (FV) - A-3	Always	Below 1 Ω
   O44-2 (FE) - A-2	Always	Below 1 Ω
   O44-3 (FS) - A-1	Always	Below 1 Ω
   O44-1 (FV) - O44-3 (FS) or A-3 - A-1	Always	10 kΩ or higher
   O44-1 (FV) - O44-2 (FE) or A-3 - A-2	Always	10 kΩ or higher
   O44-2 (FE) - O44-3 (FS) or A-2 - A-1	Always	10 kΩ or higher

   Result

   Proceed to
   OK
   NG

Result: 

NG 

REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY. Refer to  REMOVAL [01/2019 - 03/2019] 

Result: 

OK 

See step  8

1. Disconnect the I4 combination meter assembly connector.
2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   O44-1 (FV) - I4-14 (FV)	Always	Below 1 Ω
   O44-3 (FS) - I4-31 (FR)	Always	Below 1 Ω
   O44-2 (FE) - I4-24 (FE&B)	Always	Below 1 Ω
   O44-1 (FV) or I4-14 (FV) - Body ground	Always	10 kΩ or higher
   O44-3 (FS) or I4-31 (FR) - Body ground	Always	10 kΩ or higher

   Result

   Proceed to
   OK
   NG

Result: 

OK 

REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [01/2019 - 03/2019] 

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR