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Disassembly [08/2020 - ]: Procedure

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  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY 
    1. Remove the 2 bolts.
      GTY473998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While lifting the rear of the magnet starter switch assembly disconnect it from terminal C.
      GTY478920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Terminal C
    3. While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly.
      GTY557243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hook
      *b Pinion Drive Lever
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 3 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.
      GTY473994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the starter commutator end frame assembly from the starter yoke assembly.
      GTY472997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  4. REMOVE STARTER BRUSH HOLDER ASSEMBLY 
    1. Remove the starter yoke assembly while holding down the starter armature assembly and starter brush holder assembly with the handle of a hammer.
      GTY891349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Brush Holder Assembly
      *3 Starter Armature Assembly
      *a Hammer

      HINT: 

      The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly. Hold the starter armature assembly with the handle of the hammer.

  5. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Remove the starter armature assembly from the starter brush holder assembly.
      GTY477269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Armature Assembly
      *2 Starter Brush Holder Assembly
  6. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY 
    1. Remove the rubber seal from the starter drive housing assembly.
      GTY481347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the starter center bearing clutch sub-assembly from the starter drive housing assembly.
      GTY596589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Center Bearing Clutch Sub-assembly
      *2 Starter Drive Housing Assembly
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