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Home >> Toyota >> 2020 >> Avalon Limited >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> EXTERIOR PANELS / TRIM (SERVICE INFORMATION) (2 Of 2) >> Front Bumper >> Reassembly [08/2019 - ] >> Procedure

Reassembly [08/2019 - ]: Procedure

  1. INSTALL FRONT BUMPER REINFORCEMENT 
    1. Install the front bumper reinforcement with the 8 bolts.
      GTY909955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    2. Engage the 4 clamps.
      GTY931796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the headlight assembly LH.

      Refer to PROCEDURE - Step 1

    4. Install the headlight assembly RH.

      HINT: 

      Use the same procedure as for the LH side.

  2. INSTALL FRONT BUMPER ENERGY ABSORBER 
    1. Engage the 2 guides to install the front bumper energy absorber as shown in the illustration.
      GTY865461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  3. INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER 
    1. Engage the 4 guides to install the No. 2 front bumper energy absorber as shown in the illustration.
      GTY929578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  4. INSTALL FRONT BUMPER SIDE RETAINER LH 
    1. Engage the claw to temporarily install the front bumper side retainer LH as shown in the illustration.
      GTY909771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
    2. Engage the clip as shown in the illustration.
    3. Install the front bumper side retainer LH with the bolt (A) and bolt (B).
      GTY896325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt (A)
      Bolt (B)

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  5. INSTALL FRONT BUMPER SIDE RETAINER RH 

    HINT: 

    Use the same procedure as for the LH side.

  6. INSTALL FRONT BUMPER GUARD GARNISH SUB-ASSEMBLY (for TRD) 

    HINT: 

    When installing the front bumper guard garnish sub-assembly, heat the front bumper cover using a heat light.

    HEATING TEMPERATURE

    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the front bumper cover excessively.

    1. Clean the front bumper cover surface.
      1. Using a heat light, heat the front bumper cover surface.
      2. Wipe off any tape adhesive residue with cleaner.
    2. Remove the release paper from a new front bumper guard garnish sub-assembly.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Install a new front bumper guard garnish sub-assembly as shown in the illustration.
      GTY880042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Cut out - -

      HINT: 

      • Align the 2 protrusions of the front bumper guard garnish sub-assembly with the 2 cutouts shown in the illustration.
      • Attach the front bumper guard garnish sub-assembly from the center outwards as shown in the illustration.
      • Press the front bumper guard garnish sub-assembly firmly to install it.
  7. INSTALL FRONT BUMPER MOULDING (for Bar Type Radiator Grille) 
    1. Engage the 20 guides and 18 claws.
      GTY863678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front bumper moulding with the 6 screws.
      GTY863677Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL RADIATOR GRILLE (for Bar Type Radiator Grille) 
    1. Engage the 6 guides and 6 claws.
      GTY863687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille with the screw.
      GTY863686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY (for Bar Type Radiator Grille) 
    1. Engage the 5 guides and 23 claws.
      GTY931798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the lower radiator grille sub-assembly with the 8 screws.
      GTY863614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY (for Mesh Type Radiator Grille) 
    1. Engage the 3 guides and 23 claws.
      GTY933879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the lower radiator grille sub-assembly with the 8 screws.
      GTY873177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL RADIATOR GRILLE SUB-ASSEMBLY 
    1. Engage the guide and 4 claws.
      GTY863616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 8 screws.
      GTY863615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the radiator grille sub-assembly with the 2 clips and 3 screws.
      GTY878155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Clip
  12. INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY 
    1. Engage the 2 claws.
      GTY931781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille emblem assembly with the 2 screws.
  13. INSTALL HOOD TO FRONT END PANEL SEAL 

    HINT: 

    When installing the hood to front end panel seal, heat the front bumper cover using a heat light.

    HEATING TEMPERATURE

    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the front bumper cover excessively.

    1. Clean the front bumper cover surface.
      1. Using a heat light, heat the front bumper cover surface.
      2. Remove any remaining double-sided tape from the front bumper cover.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Remove the release paper from a new hood to front end panel seal.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Attach the double-sided tape as shown in the illustration.
      GTY857073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape

      HINT: 

      Press the hood to front end panel seal firmly to install it.

    4. Engage the 4 clips to install the hood to front end panel seal.
  14. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 1 [04/2018 - 08/2021] , or refer to PROCEDURE - Step 1 [08/2021 - ]

  15. INSTALL FRONT SPOILER SUB-ASSEMBLY LH (for TRD) 

    HINT: 

    When installing the front spoiler sub-assembly LH, heat the front bumper cover using a heat light.

    HEATING TEMPERATURE

    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the front bumper cover excessively.

    1. Clean the front bumper cover surface.
      1. Using a heat light, heat the front bumper cover surface.
      2. Remove any remaining double-sided tape from the front bumper cover.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Remove the release paper from a new front spoiler sub-assembly LH.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Attach the double-sided tape as shown in the illustration.

      HINT: 

      Press the front spoiler sub-assembly LH firmly to install it.

      GTY923022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape
    4. Install the front spoiler sub-assembly LH with the 4 screws.
      GTY919088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL FRONT SPOILER SUB-ASSEMBLY RH (for TRD) 

    HINT: 

    Use the same procedure as for the LH side.

  17. INSTALL FRONT SPOILER SIDE RETAINER LH (for TRD) 
    1. Install the front spoiler side retainer LH with the 2 screws.
      GTY919089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL FRONT SPOILER SIDE RETAINER RH (for TRD) 

    HINT: 

    Use the same procedure as for the LH side.

  19. INSTALL FRONT SPOILER LH (for TRD) 

    HINT: 

    When installing the front spoiler LH, heat the front bumper cover using a heat light.

    HEATING TEMPERATURE

    Item Temperature
    Front Bumper Cover 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts, touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the front bumper cover excessively.

    1. Clean the front bumper cover surface.
      1. Using a heat light, heat the front bumper cover surface.
      2. Remove any remaining double-sided tape from the front bumper cover.
      3. Wipe off any tape adhesive residue with cleaner.
    2. Remove the release paper from a new front spoiler LH.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Attach the double-sided tape as shown in the illustration.

      HINT: 

      Press the front spoiler LH firmly to install it.

      GTY890864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape
    4. Install the front spoiler LH with the 3 screws.
      GTY919105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL FRONT SPOILER RH (for TRD) 

    HINT: 

    Use the same procedure as for the LH side.

  21. INSTALL AIR INTAKE DUCT LH 
    1. Engage the 4 guides as shown in the illustration.
      GTY863764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction (1)
      Install in this Direction (2)
    2. Install the air intake duct LH with the clip and 2 screws.
      GTY851462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Clip
  22. INSTALL AIR INTAKE DUCT RH 

    HINT: 

    Use the same procedure as for the LH side.

  23. INSTALL FRONT LICENSE PLATE BRACKET SUB-ASSEMBLY (for Bar Type Radiator Grille) 
    1. Temporarily install the front license plate bracket sub-assembly as shown in the illustration.
      GTY924656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the front license plate bracket sub-assembly with the 4 screws.
      GTY863691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL FRONT LICENSE PLATE BRACKET SUB-ASSEMBLY (for Mesh Type Radiator Grille) 
    1. Temporarily install the front license plate bracket sub-assembly as shown in the illustration.
      GTY909105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the front license plate bracket sub-assembly with the 4 screws.
      GTY931799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System) 
    1. Engage the 11 clamps to install the No. 4 engine room wire.
      GTY863618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System) 

    HINT: 

    Use the same procedure for the RH side and LH side.

    Refer to PROCEDURE - Step 1

  27. INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System) 

    HINT: 

    Use the same procedure for the RH side and LH side.

    Refer to PROCEDURE - Step 2

  28. INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System) 

    Refer to PROCEDURE - Step 1

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