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Fuel Gauge Malfunction [06/2016 - ]: Procedure

  1. CONFIRM DTC OUTPUT 
    1. Check DTC (Refer to DTC CHECK / CLEAR [06/2016 - ] ).
      RESULT

      Result Proceed to
      DTC B1500 is not output A
      DTC B1500 is output B

    Result: 

    B 

    GO TO DIAGNOSTIC TROUBLE CODE CHART 

    (Refer to DIAGNOSTIC TROUBLE CODE CHART [06/2016 - ] )

    Result: 

    A 

    See step  2

  2. PERFORM ACTIVE TEST USING TECHSTREAM (FUEL METER OPERATION) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Combination Meter / Active Test.
    5. According to the display on the tester, perform the Active Test.
      COMBINATION METER

      Tester Display Test part Control Range Diagnostic Note
      Fuel Meter Operation Fuel gauge EMPTY, 1/2, FULL -

    Result: 

    NG 

    REPLACE COMBINATION METER ASSEMBLY 

    (Refer to REMOVAL [06/2016 - 03/2017] Refer to REMOVAL [03/2017 - ] )

    Result: 

    OK 

    See step  3

  3. READ VALUE USING TECHSTREAM (FUEL INPUT) 

    See step  1

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY 

    (Refer to REMOVAL [06/2016 - 03/2017] Refer to REMOVAL [03/2017 - ] )

    Result: 

    NG 

    See step  4

  4. INSPECT FUEL SENDER GAUGE ASSEMBLY 

    See step  2

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY 

    (Refer to REMOVAL [06/2016 - ] )

    Result: 

    OK 

    See step  5

  5. INSPECT FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 

    See step  3

    Result: 

    NG 

    REPLACE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 

    (Refer to REMOVAL [06/2016 - 03/2017] Refer to REMOVAL [03/2017 - ] )

    Result: 

    OK 

    See step  6

  6. INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY 

    See step  4

    Result: 

    NG 

    REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY 

    (Refer to REMOVAL [06/2016 - ] )

    Result: 

    OK 

    See step  7

  7. INSPECT FUEL TANK RETURN TUBE SUB-ASSEMBLY 

    See step  5

    Result: 

    NG 

    REPLACE FUEL TANK RETURN TUBE SUB-ASSEMBLY 

    (Refer to REMOVAL [06/2016 - ] )

    Result: 

    OK 

    See step  8

  8. CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE) 

    See step  6

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  9

  9. CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE - FUEL TANK RETURN TUBE SUB-ASSEMBLY) 

    See step  7

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  10

  10. CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - FUEL TANK RETURN TUBE SUB-ASSEMBLY) 

    See step  8

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY 

    (Refer to REMOVAL [06/2016 - 03/2017] Refer to REMOVAL [03/2017 - ] )

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR