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Installation [08/2016 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL NO. 1 OIL COOLER WITHOUT HOSE TUBE SUB-ASSEMBLY 
    1. Connect the No. 1 outlet oil cooler hose, No. 1 inlet oil cooler hose and No. 2 inlet oil cooler hose to the No. 1 oil cooler without hose tube sub-assembly and slide the 3 clips to secure them.
      GTY727526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Oil Cooler without Hose Tube Sub-assembly *2 No. 1 Inlet Oil Cooler Hose
      *3 No. 2 Inlet Oil Cooler Hose *4 No. 1 Outlet Oil Cooler Hose
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 45° - -
      Paint Mark Location - -
      NOTE:
      • Make sure to slide the No. 2 outlet oil cooler hose, No. 1 inlet oil cooler hose and No. 2 inlet oil cooler hose until each contacts the hose stopper of the No. 1 oil cooler without hose tube sub-assembly
      • Make sure that each paint mark is within the location shown in the illustration.
    2. Install the oil cooler tube assembly to the automatic transaxle case sub-assembly and No. 3 engine mounting bracket with the 2 bolts.
      GTY738444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2 to 7 mm (0.0787 to 0.276 in.)
      *b Paint Mark
      *c 45°
      Paint Mark Location

      Torque: 13.5 N*m (138 kgf*cm, 10 ft.*lbf) 

    3. Connect the No. 1 inlet oil cooler hose to the connector tube and slide the clip to secure it.
      NOTE:
      • Make sure to slide the No. 1 inlet oil cooler hose until each contacts the hose stopper of the connector tube.
      • Make sure that each paint mark is within the location shown in the illustration.
  2. CONNECT NO. 1 TRANSMISSION OIL COOLER HOSE 
    1. Connect the No. 1 transmission oil cooler hose to the oil cooler union sub-assembly and slide the clip to secure it.
      NOTE:
      • Make sure to slide the No. 1 transmission oil cooler hose until each contacts the hose stopper of the oil cooler union sub-assembly
      • Make sure that each paint mark is within the location shown in the illustration.
      GTY689960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2 to 7 mm (0.0787 to 0.276 in.)
      *b Paint Mark
      *c 45°
      Paint Mark Location
  3. CONNECT NO. 2 OUTLET OIL COOLER HOSE 
    1. Connect the No. 2 outlet oil cooler hose to the oil cooler tube assembly and slide the clip to secure it.
      NOTE:
      • Make sure to slide the No. 2 outlet oil cooler hose until each contacts the hose stopper of the oil cooler tube assembly
      • Make sure that each paint mark is within the location shown in the illustration.
      GTY707858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2 to 7 mm (0.0787 to 0.276 in.)
      *b Paint Mark
      *c 45°
      Paint Mark Location
    2. Install the automatic transmission oil cooler tube clamp.
  4. INSTALL TRANSMISSION OIL THERMOSTAT 
    1. Install the transmission oil thermostat to the transmission oil cooler stay with the bolt.

      Torque: 19.5 N*m (199 kgf*cm, 14 ft.*lbf) 

    2. Connect the No. 1 transmission oil cooler hose to the transmission oil thermostat with each paint mark facing up and slide the 2 clips to secure them.
      GTY707510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Transmission Oil Cooler Hose Assembly - -
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 45° - -
      Paint Mark Location - -
      NOTE:
      • Make sure to slide the No. 1 transmission oil cooler hoses assembly until each contacts the hose stopper of the transmission oil thermostat.
      • Make sure that each paint mark is within the location shown in the illustration.
    3. Connect the No. 2 outlet oil cooler hose and No. 1 transmission oil cooler hose assembly to the transmission oil thermostat with each paint mark facing the front of the vehicle and slide the 2 clips to secure them.
      GTY702924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Transmission Oil Cooler Hose Assembly *2 No. 2 Outlet Oil Cooler Hose
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 45° - -
      Paint Mark Location - -
      NOTE:
      • Make sure to slide the No. 2 outlet oil cooler hose and the No. 1 transmission oil cooler hose assembly until each contacts the hose stopper of the transmission oil thermostat.
      • Make sure that each paint mark is within the location shown in the illustration.
    4. When replacing the transmission oil thermostat with a new one:
      GTY708437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Pin
      *b Shaft
      1. Remove the pin from the transmission oil thermostat.
        NOTE:

        Make sure that the shaft of the transmission oil thermostat protrudes from the cap after

  5. INSTALL TRANSMISSION OIL COOLER 
    1. Engage the hook to temporarily install the transmission oil cooler to the automatic transaxle case sub-assembly with the bolt (A).
      GTY698598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the bolt (B).

      Torque: 13.5 N*m (138 kgf*cm, 119 in.*lbf) 

    3. Tighten the bolt (A).

      Torque: 13.5 N*m (138 kgf*cm, 119 in.*lbf) 

    4. Install the bolt (C).

      Torque: 13.5 N*m (138 kgf*cm, 119 in.*lbf) 

  6. CONNECT NO. 1 OUTLET OIL COOLER HOSE 
    1. Connect the No. 1 outlet oil cooler hose to the transmission oil cooler with the paint mark facing the front of the vehicle and slide the clip to secure it.
      NOTE:
      • Make sure to slide the No. 1 outlet oil cooler hose until each contacts the hose stopper of the transmission oil cooler.
      • Make sure that each paint mark is within the location shown in the illustration.
      GTY729035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2 to 7 mm (0.0787 to 0.276 in.)
      *b Paint Mark
      *c 45°
      Paint Mark Location
  7. CONNECT NO. 2 INLET OIL COOLER HOSE 
    1. Connect the No. 2 inlet oil cooler hose to the transmission oil cooler with the paint mark facing the front of the vehicle and slide the clip to secure it.
      NOTE:
      • Make sure to slide the No. 2 inlet oil cooler hose until each contacts the hose stopper of the transmission oil cooler.
      • Make sure that each paint mark is within the location shown in the illustration.
      GTY690764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2 to 7 mm (0.0787 to 0.276 in.)
      *b Paint Mark
      *c 45°
      Paint Mark Location
  8. CONNECT NO. 3 WATER BY-PASS HOSE 
    1. Connect the No. 3 water by-pass hose to the transmission oil cooler and slide the clip to secure it.
      GTY693589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 3 Water By-pass Hose - -
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 45° - -
      Paint Mark Location - -
      NOTE:
      • Make sure to slide the No. 3 water by-pass hose until each contacts the hose stopper of the transmission oil cooler.
      • Make sure that each paint mark is within the location shown in the illustration.
  9. INSTALL AIR CLEANER BRACKET 

    Refer to PROCEDURE - Step 63

  10. INSTALL AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 64

  11. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 65

  12. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 3

  13. INSTALL AIR CLEANER INLET ASSEMBLY 

    Refer to PROCEDURE - Step 67

  14. INSTALL BATTERY 

    Refer to PROCEDURE - Step 68

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [08/2016 - 11/2017] Refer to INITIALIZATION [11/2017 - ]

  16. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 3

  17. ADJUST AUTOMATIC TRANSAXLE FLUID 

    Refer to ADJUSTMENT [08/2016 - ] 

  18. INSPECT AUTOMATIC TRANSAXLE FLUID LEAK 
  19. INSPECT FOR COOLANT LEAK 
  20. INSTALL FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 95

  21. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 15

  22. INSTALL FRONT WHEEL LH 
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