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Installation [12/2015 - 08/2016]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE INJECTOR VIBRATION INSULATOR 
    1. Install 6 new injector vibration insulators to the intake manifold.
  2. INSTALL FUEL INJECTOR ASSEMBLY 
    1. Apply a light coat of spindle oil or gasoline to new O-rings, and install them to each injector.
    2. Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts each O-ring.
      GTY304525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      Turn
      Push
    3. Push and twist each fuel injector to install them into the fuel delivery pipe.
    4. Position each fuel injector connector outward.
      NOTE:
      • Be careful not to twist the O-rings.
      • After installing a fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.
    5. Place the fuel delivery pipe with the 6 fuel injectors in position on the intake manifold.
      NOTE:

      Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

    6. Temporarily install the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.
      GTY304516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      After installing the fuel injectors, check that they turn smoothly. If not, reinstall the injectors with new O-rings.

    7. Tighten the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    8. Connect the 3 fuel injector connectors.
  3. CONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Line up the pipe and connector and push them together until a "click" sound is heard (Refer to PRECAUTION [12/2015 - 08/2016] ).
      GTY295635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fuel Pipe Clamp
      *2 Retainer
      *3 Nylon Tube
      *4 Fuel Pipe
      *5 O-ring
      *6 Fuel Tube Connector
      Push
      NOTE:
      • Check that there are no scratches or foreign objects on the connecting part.
      • Check that the tube is inserted securely.
      • Check that the tube is securely connected by pulling on it.
    2. Install the fuel pipe clamp.
  4. INSTALL FUEL HOSE PROTECTOR 
    1. Install the fuel hose protector with the 2 bolts and nut.

      Bolt 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Nut 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    2. Connect the 2 harness clamps and 3 fuel injector connectors.
  5. INSTALL NO. 2 ENGINE MOUNTING STAY RH 
    1. Install the No. 2 engine mounting stay RH with the bolt.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  6. INSTALL NO. 2 ENGINE MOUNTING STAY RH 
    1. Install the No. 2 engine mounting stay RH with the bolt and 2 nuts.

      Bolt 

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

      Nut 

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

  7. INSTALL INTAKE AIR SURGE TANK ASSEMBLY 

    (Refer to INSTALLATION [12/2015 - 08/2016] )

  8. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1