Disassembly [12/2015 - 08/2016]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE GENERATOR REAR END COVER

Remove the 3 nuts and the generator rear end cover.

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REMOVE GENERATOR TERMINAL INSULATOR

Remove the terminal insulator.

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REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

Remove the 2 screws and the brush holder.

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REMOVE GENERATOR COIL ASSEMBLY

Remove the 4 bolts.

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Using SST, remove the generator coil assembly.

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TEXT IN ILLUSTRATION

*a	Turn
*b	Hold

SST: 09950-40011
1. 09951-04020
2. 09952-04010
3. 09953-04020
4. 09954-04010
5. 09955-04071
6. 09957-04010
7. 09958-04011

REMOVE GENERATOR CLUTCH PULLEY

Using a screwdriver, remove the generator pulley cap.

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Clamp the generator drive end frame in a vise tightly.

Assemble SST1 and 2 as shown in the illustration.

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SST: 09820-63021

Place the rotor shaft end into SST1.

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TEXT IN ILLUSTRATION

*1	Rotor Shaft

Fit SST2 onto the clutch pulley.

TEXT IN ILLUSTRATION

*1	Clutch Pulley

Loosen the pulley by turning SST2 in the direction shown in the illustration.

TEXT IN ILLUSTRATION

*a	Turn
*b	Hold

NOTE:

Check that the drive end frame is secured in the vise tightly.
Hold SST1 tightly during the operation.

Remove SST from the generator assembly.
Remove the clutch pulley from the rotor shaft.

REMOVE GENERATOR ROTOR ASSEMBLY

Remove the generator washer.

Remove the generator rotor assembly.