Installation [12/2015 - 08/2016]: Procedure

See step  8

1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

1. Coat 2 new transaxle case gaskets with ATF.
2. Install the 2 transaxle case gaskets to the transaxle case.

1. Coat the O-ring of the transmission wire with ATF.
2. Confirm that the manual valve lever is positioned as shown in the illustration and install the transmission valve body assembly to the automatic transaxle assembly with the 11 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Positioning Bolt

   Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

   BOLT LENGTH
   
   

   Bolt	Length mm (in.)
   A	25 (0.984)
   B	30 (1.18)
   C	35 (1.38)
   D	45 (1.77)
   E	55 (2.17)

   NOTE:

   • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and automatic transaxle assembly to interfere with each other.
   • Be sure to insert the pin of the manual valve lever into the groove on the end of the manual valve.
   • First, temporarily tighten the bolts marked (*a) in the illustration because they are positioning bolts.

1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.
2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

1. Install the 2 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Oil Cleaner Magnet

1. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.

1. Clean and degrease the bolt (*1) and the installation hole in the automatic transaxle assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Precoated Bolt

2. Apply adhesive to 2 or 3 threads on the ends of the bolt (*1).

   Adhesive

   Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

3. Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the automatic transaxle assembly with the 18 bolts.

   Precoated Bolt (*1) 

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

   except Precoated Bolt 

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   NOTE:

   • In order to ensure proper sealing of the bolt, apply adhesive to the bolt and install them within 10 minutes of adhesive application.
   • Completely remove any oil or grease from the contact surface of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with the automatic transaxle oil pan gasket before installation.

See step  10

(Refer to INSTALLATION [12/2015 - 08/2016] )