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Disassembly [12/2015 - 08/2016]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE BREATHER PLUG HOSE 
    1. Using a screwdriver, remove the breather plug hose from the transaxle case.
      GTY716684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 breather plug and No. 2 breather plug from the breather plug hose.
      GTY693273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Breather Plug
      *2 Breather Plug Hose
      *3 No. 2 Breather Plug
      *4 O-ring
    3. Remove the O-ring from the No. 2 breather plug.
  2. REMOVE PARK/NEUTRAL POSITION SWITCH 
    1. Remove the nut, washer and transmission control shaft lever from the manual valve lever shaft.
      GTY737777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and park/neutral position switch from the transaxle case.
      GTY717675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before removing the park/neutral position switch, remove any dirt or rust on the installation portion of the manual valve lever shaft. Be sure to remove the switch straight along the shaft while being careful not to deform the plate spring that supports the shaft. If the plate spring is deformed, the park/neutral position switch cannot be reinstalled correctly.

  3. REMOVE OIL COOLER TUBE UNION 
    1. Using a 19 mm deep socket wrench, remove the 2 oil cooler tube unions from the transaxle case.
      GTY704895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the 2 oil cooler tube unions.
  4. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 3 No. 1 transaxle case plugs from the transaxle case.
      GTY321935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 O-rings from the 3 No. 1 transaxle case plugs.
  5. REMOVE NO. 2 TRANSAXLE CASE PLUG 
    1. Using a 6 mm hexagon socket wrench, remove the 3 No. 2 transaxle case plugs from the transaxle housing.
      GTY711494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 gaskets from the 3 No. 2 transaxle case plugs.
  6. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle assembly on wooden blocks.
      GTY722904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Wooden Block
  7. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket from the automatic transaxle oil pan sub-assembly.
      GTY704886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle oil pan sub-assembly.
      GTY704887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 18 bolts, automatic transaxle oil pan sub-assembly and automatic transaxle oil pan gasket from the transaxle case.
      GTY704884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 transmission oil cleaner magnets from the automatic transaxle oil pan sub-assembly.
      GTY716686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSPECT TRANSMISSION OIL CLEANER MAGNET 

    See step  1

  9. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 2 bolts and valve body oil strainer assembly from the transmission valve body assembly.
      GTY425039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the valve body oil strainer assembly.
      GTY717671Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Remove the 11 bolts and transmission valve body assembly from the transaxle case.
      GTY425037Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When removing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case to interfere with each other.

  11. REMOVE TRANSAXLE CASE GASKET 
    1. Remove the 2 transaxle case gaskets from the transaxle case.
      GTY716685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSPECT INPUT SHAFT END PLAY 

    See step  2

  13. REMOVE TRANSAXLE REAR COVER SUB-ASSEMBLY 
    1. Remove the refill plug and gasket from the transaxle rear cover sub-assembly.
      GTY717673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 transaxle rear cover plugs from the transaxle rear cover sub-assembly.
      GTY737781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 O-rings from the 3 transaxle rear cover plugs.
    4. Remove the 14 bolts from the transaxle rear cover sub-assembly.
      GTY716688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a brass bar and hammer, tap on the circumference of the transaxle rear cover sub-assembly to remove the transaxle rear cover sub-assembly from the transaxle case.
    6. Remove the 3 O-rings from the transaxle case.
      GTY695812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the thrust needle roller race and thrust needle roller bearing from the transaxle rear cover sub-assembly.
      GTY718013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Race
      *2 Thrust Needle Roller Bearing
    8. Using a screwdriver, remove the 2 direct clutch drum oil seal rings from the transaxle rear cover sub-assembly.
      GTY740186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Direct Clutch Drum Oil Seal Ring
    9. Using a T30 "TORX" socket wrench, remove the 2 "TORX" screws and transaxle rear cover plate from the transaxle rear cover sub-assembly.
      GTY732943Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Using SST, remove the needle roller bearing from the transaxle rear cover sub-assembly.
      GTY725039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      • SST: 09319-60020 
  14. REMOVE DIRECT MULTIPLE DISC CLUTCH ASSEMBLY 
    1. Remove the direct multiple disc clutch assembly from the transaxle case.
      GTY714428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Direct Multiple Disc Clutch Assembly
      *2 Thrust Needle Roller Bearing
    2. Remove the thrust needle roller bearing from the direct multiple disc clutch assembly.
  15. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Using 2 screwdrivers and a hammer, tap out the snap ring from the direct multiple disc clutch assembly.
      GTY432756Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a piece of cloth to keep the snap ring from flying off.

    2. Remove the rear planetary sun gear assembly from the direct multiple disc clutch assembly.
      GTY585839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the thrust needle roller bearing and thrust needle roller race from the direct multiple disc clutch assembly.
      GTY721128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Bearing
      *2 Thrust Needle Roller Race
    4. Using a screwdriver, remove the intermediate shaft oil seal ring from the direct multiple disc clutch assembly.
      GTY723818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-ring
      *2 Intermediate Shaft Oil Seal Ring
    5. Using a screwdriver, remove the O-ring from the direct multiple disc clutch assembly.
  16. INSPECT REAR PLANETARY SUN GEAR ASSEMBLY 

    See step  8

  17. REMOVE NO. 2 DIRECT CLUTCH PISTON 
    1. Place SST on the No. 2 clutch balancer and compress the direct clutch return spring sub-assembly using a press.
      GTY711540Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09320-89010 
      NOTE:

      Stop the press when the No. 2 clutch balancer is flush with the snap ring groove. This prevents the direct clutch return spring sub-assembly from being deformed.

    2. Using SST, remove the snap ring from the direct multiple disc clutch assembly.
      • SST: 09350-30020 
        1. 09350-07070
    3. Remove the No. 2 clutch balancer from the direct multiple disc clutch assembly.
      GTY704255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the direct clutch return spring sub-assembly from the direct multiple disc clutch assembly.
      GTY734818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver, remove the snap ring from the direct multiple disc clutch assembly.
      GTY704249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the direct clutch piston from the direct multiple disc clutch assembly.
      GTY704252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the wave spring from the direct multiple disc clutch assembly.
      GTY704251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Using a screwdriver, remove the snap ring from the direct multiple disc clutch assembly.
      GTY704259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Remove the No. 2 direct clutch piston from the direct multiple disc clutch assembly.
      GTY734819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 2 CLUTCH DISC 
    1. Remove the 3 No. 2 clutch plates, 3 No. 2 clutch discs and No. 2 clutch flange from the direct multiple disc clutch assembly.
      GTY705146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 2 Clutch Plate
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Flange
  19. INSPECT NO. 2 CLUTCH DISC 

    See step  3

  20. REMOVE NO. 1 CLUTCH DISC 
    1. Using a screwdriver, remove the 2 snap rings from the direct multiple disc clutch assembly.
      GTY436426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 clutch flange, 4 No. 1 clutch discs and 4 No. 1 clutch plates from the direct multiple disc clutch assembly.
      GTY718718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Clutch Flange
      *2 No. 1 Clutch Disc
      *3 No. 1 Clutch Plate
  21. INSPECT NO. 1 CLUTCH DISC 

    See step  5

  22. REMOVE TRANSAXLE HOUSING 
    1. Remove the 20 bolts from the transaxle housing.
      GTY707204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and hammer, tap on the circumference of the transaxle housing to remove the transaxle housing from the transaxle case.
  23. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING OUTER RACE 
    1. Using SST, remove the counter driven gear front tapered roller bearing outer race from the transaxle housing.
      GTY695319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Counter Driven Gear Front Tapered Roller Bearing Outer Race
      *2 Shim
      • SST: 09308-00010 
    2. Remove the shim from the transaxle housing.
  24. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, transaxle apply tube clamp and differential gear lube apply tube from the transaxle housing.
      GTY695108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE FRONT OIL PUMP ASSEMBLY 
    1. Remove the transaxle case gasket from the front oil pump assembly.
      GTY725342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Transaxle Case Gasket
    2. Remove the 7 bolts and front oil pump assembly from the transaxle case.
    3. Remove the thrust needle roller race from the underdrive planetary gear assembly.
      GTY710273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Race
    4. Remove the thrust needle roller bearing from the counter drive gear nut.
      GTY726591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Bearing
      *2 O-ring
    5. Remove the O-ring from the transaxle case.
  26. REMOVE FRONT OIL PUMP BODY O-RING 
    1. Remove the front oil pump body O-ring from the front oil pump assembly.
      GTY717182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE NO. 3 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the front oil pump assembly.
      GTY736392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 No. 3 brake flanges, 3 No. 3 brake discs and 2 No. 3 brake plates from the front oil pump assembly.
      GTY740262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 3 Brake Flange
      *2 No. 3 Brake Disc
      *3 No. 3 Brake Plate
      *4 No. 3 Brake Flange 3.0 mm (0.118 in.)
  28. INSPECT NO. 3 BRAKE DISC 

    See step  6

  29. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the underdrive planetary gear assembly from the front oil pump assembly.
      GTY314589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE NO. 3 BRAKE HUB 
    1. Remove the No. 3 brake hub from the underdrive planetary gear assembly.
      GTY314612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller race and thrust needle roller bearing from the underdrive planetary gear assembly.
      GTY323479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Race
      *2 Thrust Needle Roller Bearing
  31. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. While expanding the snap ring with a snap ring expander, remove the planetary sun gear sub-assembly from the underdrive planetary gear assembly.
      GTY447633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Planetary Sun Gear Sub-assembly
      *2 Underdrive Planetary Gear Assembly
      *3 Snap Ring
    2. Using snap ring pliers, remove the snap ring from the underdrive planetary gear assembly.
  32. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY 

    See step  7

  33. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY 

    See step  4

  34. REMOVE INPUT SHAFT SUB-ASSEMBLY 
    1. Remove the input shaft sub-assembly from the front oil pump assembly.
      GTY312619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller race and thrust needle roller bearing from the input shaft sub-assembly.
      GTY323481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Race
      *2 Thrust Needle Roller Bearing
      *3 Input Shaft Oil Seal Ring
      *4 Input Shaft Sub-assembly
    3. Using a screwdriver, remove the 3 input shaft oil seal rings from the input shaft sub-assembly.
  35. REMOVE UNDERDRIVE PLANETARY SUN GEAR 
    1. Remove the underdrive planetary sun gear from the front oil pump assembly.
      GTY323498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Underdrive Planetary Sun Gear
      *2 Thrust Needle Roller Bearing
    2. Remove the thrust needle roller bearing from the front oil pump assembly.
  36. REMOVE NO. 1 BRAKE DISC 
    1. Using a screwdriver, remove the 2 snap rings and brake snap ring stopper from the front oil pump assembly.
      GTY314599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Snap Ring
      *2 Brake Snap Ring Stopper
    2. Remove the No. 1 brake flange, 4 No. 1 brake discs and 4 No. 1 brake plates from the front oil pump assembly.
      GTY727180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Brake Flange
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Plate
  37. INSPECT NO. 1 BRAKE DISC 

    See step  9

  38. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Remove the 3 2nd brake piston return spring sub-assemblies from the front oil pump assembly.
      GTY314331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 

    See step  10

  40. REMOVE NO. 1 BRAKE PISTON 
    1. Holding the front oil pump assembly by hand, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the front oil pump assembly to remove the No. 1 brake piston from the front oil pump assembly.
      GTY139966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 1 brake piston.
      GTY716672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE FRONT DIFFERENTIAL CASE 
    1. Remove the front differential case from the transaxle case.
      GTY442114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE COUNTER DRIVE GEAR NUT 
    1. Using SST and a hammer, release the staked part of the front planetary gear assembly.
      GTY700927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
    2. Turn the manual valve lever shaft counterclockwise to set it to the P position as shown in the illustration.
      GTY546138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the counter drive gear nut from the front planetary gear assembly.
      GTY700707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00130 
    4. Turn the manual valve lever shaft 2 notches clockwise to set it to the N position as shown in the illustration.
      GTY606228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE COUNTER DRIVEN GEAR 
    1. Remove the counter driven gear from the transaxle case.
      GTY436401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING 
    1. Using SST, remove the counter driven gear front tapered roller bearing from the counter driven gear.
      GTY718490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60010 
        1. 09951-00400
      NOTE:

      Apply a small amount of grease to the threads and tip of SST (center bolt) before use.

  45. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING 
    1. Using SST, remove the counter driven gear rear tapered roller bearing from the counter driven gear.
      GTY705326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04020
        4. 09954-04010
        5. 09955-04071
        6. 09957-04010
        7. 09958-04011
      • SST: 09950-60010 
        1. 09951-00320
      NOTE:

      Apply a small amount of grease to the threads and tip of SST (center bolt) before use.

  46. REMOVE PAWL SHAFT CLAMP 
    1. Remove the bolt and pawl shaft clamp from the transaxle case.
      GTY704653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE PAWL STOPPER PLATE 
    1. Remove the 2 bolts and pawl stopper plate from the transaxle case.
      GTY704654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE PARKING LOCK SLEEVE 
    1. Remove the parking lock sleeve from the transaxle case.
      GTY453149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE PARKING LOCK PAWL 
    1. Remove the spring from the parking lock pawl pin.
      GTY720605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Parking Lock Pawl Shaft
      *2 Parking Lock Pawl
      *3 Spring
      *4 Parking Lock Pawl Pin
    2. Remove the parking lock pawl pin from the transaxle case.
    3. Remove the parking lock pawl shaft and parking lock pawl from the transaxle case.
  50. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING OUTER RACE 
    1. Using SST, remove the counter driven gear rear tapered roller bearing outer race from the transaxle case.
      GTY323482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  51. REMOVE ONE-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY127470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the one-way clutch assembly from the transaxle case.
      GTY710581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 One-way Clutch Assembly
      *2 Outer Race Retainer
      *3 Thrust Needle Roller Bearing
    3. Remove the outer race retainer from the one-way clutch assembly.
    4. Remove the thrust needle roller bearing from the front planetary gear assembly.
  52. INSPECT ONE-WAY CLUTCH ASSEMBLY 

    See step  11

  53. REMOVE PLANETARY RING GEAR 
    1. Remove the planetary ring gear from the one-way clutch assembly.
      GTY708937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 One-way Clutch Assembly
      *2 Planetary Ring Gear
  54. REMOVE PLANETARY RING GEAR FLANGE 
    1. Using a screwdriver, remove the snap ring from the planetary ring gear.
      GTY738012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Snap Ring
      *2 Planetary Ring Gear Flange
    2. Remove the planetary ring gear flange from the planetary ring gear.
  55. REMOVE NO. 2 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY111581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 2 brake flange, 5 No. 2 brake discs and 5 No. 2 brake plates from the transaxle case.
      GTY736104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 2 Brake Flange
      *2 No. 2 Brake Disc
      *3 No. 2 Brake Plate
  56. INSPECT NO. 2 BRAKE DISC 

    See step  13

  57. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY139967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1st and reverse brake return spring sub-assembly from the transaxle case.
      GTY112130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 

    See step  14

  59. REMOVE NO. 2 BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle case to remove the No. 2 brake piston from the transaxle case.
      GTY139975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 2 brake piston.
      GTY716676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the front planetary gear assembly from the transaxle case.
      GTY723023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00580
      • SST: 09950-70010 
        1. 09951-07100
  61. INSPECT FRONT PLANETARY GEAR ASSEMBLY 

    See step  12

  62. REMOVE COUNTER DRIVE GEAR 
    NOTE:

    Perform this procedure only when the counter drive gear bearing or transaxle case is replaced.

    1. Using SST and a press, remove the counter drive gear and bearing inner race (rear side) from the transaxle case.
      GTY731332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00710
      • SST: 09950-70010 
        1. 09951-07100
    2. As shown in the illustration, tighten the 3 service bolts evenly and leave a clearance of approximately 20.0 mm (0.787 in.) between the counter drive gear and bearing inner race (front side).
      GTY435628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      RECOMMENDED SERVICE BOLT

      Pitch Diameter Pitch
      10 mm 1.25 mm
    3. Using SST, remove the bearing inner race (front side) from the counter drive gear.
      GTY732713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-60020 
        1. 09951-00710
      NOTE:

      Apply a small amount of grease to the threads and tip of SST (center bolt) before use.

  63. REMOVE NO. 3 BRAKE PISTON 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY123556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the brake piston return spring from the transaxle case.
      GTY703029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brake Piston Return Spring
      *2 No. 3 Brake Piston
    3. Remove the No. 3 brake piston from the transaxle case.
  64. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Remove the bolt, manual detent spring cover and manual detent spring sub-assembly from the transaxle case.
      GTY310896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Align the slot with the notches on the manual valve lever shaft sub-assembly and remove the parking lock rod sub-assembly from the manual valve lever shaft sub-assembly.
      GTY314676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. Using needle-nose pliers, remove the manual valve lever shaft retainer spring from the manual valve lever shaft sub-assembly and transaxle case.
      GTY310898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the manual valve lever shaft sub-assembly from the transaxle case.
      GTY435658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case.
      GTY112019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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