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On-Vehicle Inspection [12/2015 - 08/2016]: Procedure

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  1. CHECK RADIATOR CAP SUB-ASSEMBLY 
    1. Measure the valve opening pressure.
      GTY726487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. If there are water stains or foreign matter on rubber packings 1, 2 or 3, clean the part(s) with water and finger scouring.
      2. Check that rubber packings 1, 2 and 3 are not deformed, cracked or swollen.
      3. Check that 3 and 4 are not stuck together.
      4. Apply engine coolant to rubber packings 2 and 3 before using the radiator cap tester.
      5. When using the cap tester, tilt it to 30° or more above the horizontal.
        GTY687869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Radiator Cap Tester
        *2 Radiator Cap
        *a 30° or more
      6. Pump the cap tester several times, and check the maximum pressure*.

        Pump speed

        1 pump per second

        *: Even if the cap cannot maintain the maximum pressure, it is not a defect.

        Judgment Criterion

        Item Specified Condition
        Standard value
        (for brand-new cap)
        93 to 123 kPa (1.0 to 1.3 kgf/cm2 , 13.5 to 17.8 psi)
        Minimum standard value
        (for used cap)
        79 kPa (0.8 kgf/cm2 , 11.4 psi)

        If the measured maximum pressure is less than the minimum standard value, replace the radiator cap sub-assembly.