LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2019 >> Sienna SE, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System [2GR-FKS] (Service Information) >> Water Pump >> Installation [08/2016 - ] >> Procedure

Installation [08/2016 - ]: Procedure

  1. INSTALL ENGINE WATER PUMP ASSEMBLY 
    1. Install a new water pump gasket and engine water pump assembly together with the water pump pulley with the 15 bolts.
      GTY633708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt (A) 

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Bolt (B) 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Bolt (C) and (D) 

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      Adhesive

      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Standard Length

      Item Length
      Bolt (A) 60 mm (2.36 in.)
      Bolt (B) 55 mm (2.17 in.)
      Bolt (C), (D) 22 mm (0.866 in.)
      NOTE:
      • Make sure that there is no oil on the threads of the bolts (A) and (B).
      • Be sure to replace the 2 bolts (D) with new ones or reuse them after applying adhesive.
      • Do not start the engine for at least 1 hour after installation.
  2. INSTALL WATER PUMP PULLEY 
    1. Temporarily install the water pump pulley with the 4 bolts.
    2. Using SST, hold the water pump pulley.
      • SST: 09960-10010 
        1. 09962-01000
        2. 09963-00700
      GTY617329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Fully tighten the 4 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  3. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Install the V-ribbed belt tensioner assembly with the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

  4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Install the No. 2 idler pulley sub-assembly with the bolt.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

  5. INSTALL COMPRESSOR AND MAGNETIC CLUTCH 

    Refer to INSTALLATION [12/2015 - ]

  6. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY 

    Refer to INSTALLATION [08/2016 - ]