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Installation [08/2016 - ]: Procedure

  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the wire harness clamp stay with the bolt.

      Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf) 

    2. Connect the wire harness clamp.
    3. Type A:
      1. Install the generator assembly with the 2 bolts.

        Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      2. Temporarily install the generator assembly bracket with the 2 bolts.
      3. Fully tighten the 2 bolts.

        Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    4. Type B:
      1. Install the generator assembly bracket to the generator assembly with the bolt.

        Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      2. Install the generator assembly with the 2 bolts.

        Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      3. Install the nut.

        Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    5. Install the generator wire with the nut.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

    6. Install the terminal cap.
    7. Connect the 2 wire harness clamps.
    8. Connect the compressor and magnetic clutch connector.
  2. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Install a new engine oil level dipstick guide O-ring to the engine oil level dipstick guide.
    2. Apply a light coat of engine oil to the engine oil level dipstick guide O-ring.
    3. Insert the engine oil level dipstick guide end into the oil pan sub-assembly.
    4. Using a 17 mm union nut wrench, install the engine oil level dipstick guide to the camshaft housing sub-assembly LH with the bolt.

      Specified tightening torque 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [08/2016 - ]

      • When using 12 mm union nut wrench (fulcrum length of 20 mm (0.79 in.)) + torque wrench (fulcrum length of 162mm (6.38 in.)):

        18.7 N*m (191 kgf*cm, 14 ft.*lbf)

      GTY722027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length
  3. INSTALL FAN AND GENERATOR V BELT 

    Refer to PROCEDURE - Step 1

  4. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR 

    Refer to INSTALLATION [08/2016 - 11/2017] , or refer to INSTALLATION [11/2017 - ]

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [08/2016 - 11/2017] , or refer to INITIALIZATION [11/2017 - ]