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Removal [08/2016 - ]: Procedure

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  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Refer to PRECAUTION [08/2016 - ]

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [08/2016 - 11/2017] Refer to INITIALIZATION [11/2017 - ]

  3. REMOVE BATTERY 

    Refer to PROCEDURE - Step 19

  4. REMOVE AIR CLEANER INLET ASSEMBLY 

    Refer to PROCEDURE - Step 20

  5. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 4

  6. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 22

  7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 23

  8. REMOVE AIR CLEANER BRACKET 

    Refer to PROCEDURE - Step 24

  9. REMOVE FRONT WHEEL LH 
  10. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 4

  11. REMOVE FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 9

  12. DRAIN ENGINE COOLANT 

    Refer to PROCEDURE - Step 2

  13. DISCONNECT NO. 3 WATER BY-PASS HOSE 
    1. Slide the 2 clips and disconnect the No. 3 water by-pass hose from the transmission oil cooler.
      NOTE:

      Use a container to catch any coolant which flows out of the No. 3 water by-pass hose and transmission oil cooler.

      GTY694256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. DISCONNECT NO. 2 INLET OIL COOLER HOSE 
    1. Slide the clip and disconnect the No. 2 inlet oil cooler hose from the transmission oil cooler.
      NOTE:

      Use a container to catch any automatic transaxle fluid which flows out of the No. 2 inlet oil cooler hose and transmission oil cooler.

      GTY694248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DISCONNECT NO. 1 OUTLET OIL COOLER HOSE 
    1. Slide the clip and disconnect the No. 1 outlet oil cooler hose from the transmission oil cooler.
      NOTE:

      Use a container to catch any automatic transaxle fluid which flows out of the No. 1 outlet oil cooler hose and transmission oil cooler.

      GTY693067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE TRANSMISSION OIL COOLER 
    1. Remove the 3 bolts.
      GTY694251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the hook to remove the transmission oil cooler from the automatic transaxle case sub-assembly.
      NOTE:

      Use a container to catch any coolant and automatic transaxle fluid which flows out of the transmission oil cooler.

  17. REMOVE TRANSMISSION OIL THERMOSTAT 
    1. Slide the 2 clips and disconnect the No. 1 transmission oil cooler hose assembly from the transmission oil thermostat.
      NOTE:

      Use a container to catch any automatic transaxle fluid which flows out of the transmission oil thermostat and No. 1 transmission oil cooler hose assembly.

      GTY712834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Transmission Oil Cooler Hose Assembly
      *2 No. 1 Transmission Oil Cooler Hose
      *3 No. 2 Outlet Oil Cooler Hose
    2. Slide the 2 clips and disconnect the No. 2 transmission oil cooler hose and No. 1 outlet oil cooler hose from the transmission oil thermostat.
      NOTE:

      Use a container to catch any automatic transaxle fluid which flows out of the transmission oil thermostat, No. 2 outlet oil cooler hose and No. 1 transmission oil cooler hose.

    3. Remove the bolt and transmission oil thermostat from the transmission oil cooler stay.
      NOTE:

      Use a container to catch any automatic transaxle fluid which flows out of the transmission oil thermostat.

      GTY693068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT NO. 2 OUTLET OIL COOLER HOSE 
    1. Remove the automatic transmission oil cooler tube clamp.
      GTY694253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the clip and disconnect the No. 2 outlet oil cooler hose from the oil cooler tube assembly.
  19. DISCONNECT NO. 1 TRANSMISSION OIL COOLER HOSE 
    1. Slide the clip and disconnect the No. 1 transmission oil cooler hose from the oil cooler union sub-assembly.
      GTY694254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE NO. 1 OIL COOLER WITHOUT HOSE TUBE SUB-ASSEMBLY 
    1. Slide the clip and disconnect the No. 1 inlet oil cooler hose.
      GTY694249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Use a container to catch any automatic transaxle fluid which flows out of the No. 1 inlet oil cooler hose and transmission oil cooler.

    2. Remove the 2 bolts and oil cooler tube assembly to the automatic transaxle case sub-assembly and No. 3 engine mounting bracket.
    3. Slide the 3 clips and remove the No. 1 outlet oil cooler hose, No. 1 inlet oil cooler hose and No. 2 inlet oil cooler hose from the No. 1 oil cooler without hose tube sub-assembly.
      GTY705017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Oil Cooler without Hose Tube Sub-assembly
      *2 No. 1 Inlet Oil Cooler Hose
      *3 No. 2 Inlet Oil Cooler Hose
      *4 No. 1 Outlet Oil Cooler Hose