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Home >> Toyota >> 2019 >> Sienna Limited, AWD >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Drive Axle Shaft / Propeller Shaft (Service Information) >> Front Drive Shaft Assembly >> Removal [08/2016 - ] >> Procedure

Removal [08/2016 - ]: Procedure

  1. PRECAUTION (for AWD) 

    Refer to drive shaft system precaution.

    Refer to PRECAUTION [12/2015 - ]

  2. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 7

  3. REMOVE NO. 2 ENGINE UNDER COVER (for AWD) 

    Refer to PROCEDURE - Step 8

  4. REMOVE FRONT FENDER APRON SEAL LH 

    Refer to PROCEDURE - Step 9

  5. DRAIN AUTOMATIC TRANSAXLE FLUID (for 2WD) 

    Refer to PROCEDURE - Step 3

  6. DRAIN AUTOMATIC TRANSAXLE FLUID (for AWD) 

    Refer to PROCEDURE - Step 4

  7. DRAIN TRANSFER OIL (for AWD) 

    Refer to PROCEDURE - Step 1

  8. REMOVE FRONT WHEELS 
  9. REMOVE FRONT AXLE SHAFT NUT 
    1. Using SST and a hammer, release the staked part of the front axle shaft nut.
      GTY721277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
      NOTE:

      Loosen the staked part of the nut completely, otherwise the threads of the drive shaft may be damaged.

    2. While applying the brakes, remove the front axle shaft nut.
  10. SEPARATE FRONT STABILIZER LINK ASSEMBLY 

    Refer to PROCEDURE - Step 12

  11. SEPARATE FRONT SPEED SENSOR 
    1. Remove the bolt and separate the front speed sensor from the steering knuckle.
      GTY429591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and 2 clamps, and separate the front speed sensor and front flexible hose.
      GTY688806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. SEPARATE TIE ROD ASSEMBLY 
    1. Remove the cotter pin and nut.
      GTY442135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install SST to the tie rod end.
      GTY188811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09960-20010 
        1. 09961-02060
      NOTE:

      Make sure that the lower ends of the tie rod end and SST are aligned.

    3. Using SST, separate the tie rod end from the steering knuckle.
      GTY708301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tie the string without allowing for any slack. *b Place the wrench here.
      *c Turn - -
      • SST: 09960-20010 
      NOTE:
      • Apply grease to the threads and end of the SST bolt.
      • When securing SST to the steering knuckle, be sure to tighten SST using a string to prevent it from falling.
      • Install SST so that A and B are parallel.
      • Be sure to place a wrench on the part indicated in the illustration.
      • Do not damage the front disc brake dust cover.
      • Do not damage the ball joint dust cover.
      • Do not damage the steering knuckle.
  13. SEPARATE FRONT LOWER SUSPENSION ARM 

    Refer to PROCEDURE - Step 7

  14. SEPARATE FRONT AXLE ASSEMBLY 
    1. Put matchmarks on the front drive shaft assembly and front axle hub sub-assembly.
      GTY701064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    2. Using a plastic hammer, tap the end of the drive shaft and disengage the fitting between the drive shaft and front axle.
      GTY687149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      If it is difficult to disengage the fitting, tap the end of the drive shaft with a brass bar and hammer.

    3. Pull the front axle out of the vehicle to remove the drive shaft from the front axle.
      NOTE:
      • Do not pull the front axle further out of the vehicle than is necessary.
      • Do not damage the outboard joint boot.
      • Do not damage the speed sensor rotor.
      • Suspend the drive shaft with a piece of string or the equivalent.
  15. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Using SST, remove the front drive shaft assembly LH.
      GTY737577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09520-01010 
      • SST: 09520-24010 
        1. 09520-32040
      NOTE:
      • Be careful not to damage the drive shaft dust cover, inboard joint boot or oil seal.
      • Be careful not to drop the drive shaft assembly.
  16. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD) 
    1. Remove the 2 nuts from the front drive shaft assembly RH.
      GTY687140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the front drive shaft assembly RH from the drive shaft bearing bracket.
      NOTE:
      • Do not damage the front drive shaft oil seal RH.
      • Do not damage the front axle inboard joint boot.
      • Do not drop the front drive shaft assembly RH.
  17. REMOVE FRONT FENDER APRON SEAL RH (for AWD) 
  18. REMOVE ENGINE MOUNTING BRACKET RH (for AWD) 
    1. Support the engine assembly with a transmission jack.
    2. Remove the nut.
      GTY296022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 bolts and remove the engine mounting bracket RH from the engine assembly.
      GTY296023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE ENGINE MOUNTING INSULATOR RH (for AWD) 
    1. Remove the 2 hole plugs.
    2. Remove the 3 nuts and remove the engine mounting insulator RH.
      GTY251420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for AWD) 
    1. Separate the bearing bracket hole snap ring from the transfer assembly.
      GTY737133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 drive shaft bearing bracket setting bolt and front drive shaft assembly RH from the transfer assembly.
    3. Remove the bearing bracket hole snap ring from the front drive shaft assembly RH.
      NOTE:
      • Do not damage the transfer case oil seal RH.
      • Do not damage the front axle inboard joint boot.
      • Do not drop the front drive shaft assembly RH.
  21. REMOVE DRIVE SHAFT BEARING BRACKET (for 2WD) 

    Refer to PROCEDURE - Step 15

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