Reassembly [12/2015 - ]: Procedure

INSTALL MASTER CYLINDER RESERVOIR GROMMET
1. Apply lithium soap base glycol grease to 2 new master cylinder reservoir grommets.
2. Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir sub-assembly.

INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY

Install the brake master cylinder reservoir sub-assembly to the master cylinder body.
Mount the brake master cylinder sub-assembly in a vise.
NOTE:
Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

Using a pin punch (5 mm) and a hammer, tap in the straight pin.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NO. 2 BRAKE TUBE WAY
1. Install the No. 2 brake tube way to the brake master cylinder body.

INSTALL BRAKE MASTER CYLINDER TO WAY TUBE

Secure the No. 2 brake tube way to the brake master cylinder body with the 2 bolts, 2 nuts and 4 washers as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf)

Mount the brake master cylinder sub-assembly in a vise.
NOTE:
Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

Using a union nut wrench (12 mm), install the brake master cylinder to way tube to the brake master cylinder body and No. 2 brake tube way.

Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)

NOTE:

Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench (Refer to PRECAUTION [12/2015 - 08/2016] , or refer to PRECAUTION [08/2016 - ] ).