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Reassembly [09/2020 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. BEARING POSITION 
    GTY185397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Bearing and Race Diameter

    Mark Front Race Diameter Inside/Outside Thrust Bearing Diameter Inside/Outside Rear Race Diameter Inside/Outside
    A 74.3 to 74.6 mm (2.93 to 2.94 in.)
    /87.4 to 87.7 mm (3.44 to 3.45 in.)    		 71.96 to 72.26 mm (2.83 to 2.85 in.)
    /85.25 to 85.6 mm (3.36 to 3.37 in.)    		 -
    B 38.0 to 38.3 mm (1.50 to 1.51 in.)
    /53.9 to 54.1 mm (2.12 to 2.13 in.)    		 36.45 to 36.7 mm (1.435 to 1.445 in.)
    /52.96 to 53.26 mm (2.08 to 2.09 in.)    		 -
    C - 21.05 to 21.3 mm (0.828 to 0.839 in.)
    /39.63 to 39.88 mm (1.56 to 1.57 in.)    		 22.8 to 23.1 mm (0.898 to 0.909 in.)
    /44.5 to 44.75 mm (1.75 to 1.76 in.)
    D - 39.45 to 39.7 mm (1.553 to 1.563 in.)
    /60.5 to 60.75 mm (2.38 to 2.39 in.)    		 -
    E - 46.45 to 46.7 mm (1.83 to 1.84 in.)
    /64.3 to 64.7 mm (2.535 to 2.543 in.)    		 -
    F 55.0 to 55.2 mm (2.165 to 2.173 in.)
    /68.8 to 69.3 mm (2.71 to 2.73 in.)    		 54.55 to 54.8 mm (2.15 to 2.16 in.)
    /70.0 to 70.5 mm (2.76 to 2.78 in.)    		 -
    G - 65.35 to 65.6 mm (2.57 to 2.58 in.)
    /85.6 to 85.95 mm (3.37 to 3.39 in.)    		 62.85 to 63.1 mm (2.476 to 2.484 in.)
    /82.3 to 82.6 mm (3.24 to 3.25 in.)
    H 39.67 to 39.87 mm (1.56 to 1.57 in.)
    /56.5 to 57.0 mm (2.22 to 2.24 in.)    		 36.5 to 36.6 mm (1.437 to 1.441 in.)
    /56.62 to 56.92 mm (2.23 to 2.24 in.)    		 36.45 to 36.7 mm (1.436 to 1.445 in.)
    /56.5 to 57.0 mm (2.22 to 2.24 in.)
    I 21.05 to 21.3 mm (0.828 to 0.839 in.)
    /39.5 to 39.8 mm (1.56 to 1.57 in.)    		 23.2 to 23.4 mm (0.913 to 0.921 in.)
    /43.9 to 44.15 mm (1.73 to 1.74 in.)    		 -
    J - 43.6 to 43.9 mm (1.72 to 1.73 in.)
    /62.3 to 62.8 mm (2.45 to 2.47 in.)    		 47.15 to 47.4 mm (1.86 to 1.87 in.)
    /66.9 to 67.1 mm (2.63 to 2.64 in.)
    K 40.7 to 41.0 mm (1.60 to 1.61 in.)
    /56.9 to 57.2 mm (2.24 to 2.25 in.)    		 40.2 to 40.4 mm (1.58 to 1.59 in.)
    /57.6 to 57.9 mm (2.27 to 2.28 in.)    		 40.2 to 40.3 mm (1.58 to 1.59 in.)
    /56.5 to 57.0 mm (2.22 to 2.24 in.)
  2. INSTALL 1ST AND REVERSE BRAKE PISTON 
    1. Coat 3 new O-rings with ATF, and install them to the 1st and reverse brake piston.
      GTY123055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 1st and reverse brake piston to the transmission case.
      GTY604604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to damage the O-ring.
      • Make sure that the parking hole of the brake piston is on the bottom side by engaging the brake piston's protrusion to the transmission case's spline grooves.
  3. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Place the brake return spring onto the 1st and reverse brake piston.
      GTY610813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09380-60010 
        1. 09381-06030
        2. 09381-06040
        3. 09381-06080
        4. 09381-06120
        5. 09381-06130
        6. 09381-05040
        7. 09381-05050
    2. Place SST on the spring retainer, and compress the return spring.
    3. Using SST, install the snap ring.
      • SST: 09350-30020 
        1. 09350-07070
  4. SELECT NO. 4 BRAKE FLANGE 
    1. Measure distance A (from the tip of the 1st and reverse brake piston to the step in the transmission case) in the illustration.*1
      GTY110227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Standard distance A: 27.82 to 28.42 mm (1.09 to 1.12 in.)

    2. Assemble the No. 4 brake flange, 7 No. 4 brake discs and 6 No. 4 brake plates, and measure distance B in the illustration.*2

      HINT: 

      Standard distance B: 25.98 to 27.01 mm (1.02 to 1.06 in.)

      GTY592532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply the A and B measurements taken in *1 and *2 to the graph below. Use A for the X axis and B for the Y axis, and then choose the No. 4 brake flange indicated by the graph point.
    4. Measure length H of the selected No. 4 brake flange as shown in the illustration.

      HINT: 

      Make sure that when the B measurement and the H dimension of the selected No. 4 brake flange are subtracted from the A measurement, the value is 0.961 to 1.261 mm (0.0378 to 0.0495 in.).

      GTY1018978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Mark 0 *b Mark 1
      *c Mark 3 *d Mark 4
      *e Mark 5 *f Mark 7
      *g Mark 8 *h Mark 10
      *i Mark 11 *j Distance A mm (in.)
      *k Distance B mm (in.) - -

      Selected No. 4 Brake Flange Length H

      Mark Length H
      0 0 mm (0 in.)
      1 0.09 to 0.25 mm (0.00355 to 0.00984 in.)
      3 0.23 to 0.39 mm (0.00906 to 0.0153 in.)
      4 0.37 to 0.53 mm (0.0146 to 0.0208 in.)
      5 0.51 to 0.67 mm (0.0201 to 0.0263 in.)
      7 0.65 to 0.81 mm (0.0256 to 0.0318 in.)
      8 0.79 to 0.95 mm (0.0312 to 0.0374 in.)
      10 0.93 to 1.09 mm (0.0367 to 0.0429 in.)
      11 1.07 to 1.23 mm (0.0422 to 0.0484 in.)
  5. INSTALL REAR PLANETARY GEAR ASSEMBLY 
    1. Install the thrust bearing race.
      GTY573970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the bearing race stay securely in place.

      Bearing Race Diameter

      Item Inside Outside
      Race J 47.15 to 47.4 mm (1.86 to 1.87 in.) 66.9 to 67.1 mm (2.63 to 2.64 in.)
    2. Install the 2 thrust needle roller bearings to the rear planetary gear.
      GTY581708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bearing Diameter

      Item Inside Outside
      Bearing I 23.2 to 23.4 mm (0.913 to 0.921 in.) 43.9 to 44.15 mm (1.73 to 1.74 in.)
      Bearing J 43.6 to 43.9 mm (1.72 to 1.73 in.) 62.3 to 62.8 mm (2.45 to 2.47 in.)

      HINT: 

      Use a small amount of MP grease to make the thrust bearing stay securely in place.

    3. Install the rear planetary gear assembly.
      GTY585696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the rear planetary flange thrust bearing race, thrust needle roller bearing and thrust bearing selective race.
      GTY576498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bearing and Race Diameter

      Item Inside Outside
      Race K 40.7 to 41.0 mm (1.60 to 1.61 in.) 56.9 to 57.2 mm (2.24 to 2.25 in.)
      Bearing K 40.2 to 40.4 mm (1.58 to 1.59 in.) 57.6 to 57.9 mm (2.27 to 2.28 in.)
      Selective race 40.2 to 40.3 mm (1.58 to 1.59 in.) 56.5 to 57.0 mm (2.22 to 2.24 in.)
    5. Using snap ring expander, install the snap ring.
      GTY608115Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a dial indicator, measure the rear planetary gear end play. Then choose from the 12 thrust bearing selective race thicknesses in the table so that the measured value is within the standard value.
      GTY171777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard end play

      0.02 to 0.12 mm (0.000787 to 0.00472 in.)

      Sleeve Thickness

      Mark Thickness
      A 3.775 to 3.824 mm (0.14862 to 0.15055 in.)
      B 3.825 to 3.874 mm (0.15059 to 0.15252 in.)
      C 3.875 to 3.924 mm (0.15256 to 0.15449 in.)
      F 3.925 to 3.974 mm (0.15453 to 0.15646 in.)
      H 3.975 to 4.024 mm (0.15650 to 0.15842 in.)
      J 4.025 to 4.074 mm (0.15846 to 0.16039 in.)
      L 4.075 to 4.124 mm (0.16043 to 0.16236 in.)
      M 4.125 to 4.174 mm (0.16240 to 0.16433 in.)
      S 4.175 to 4.224 mm (0.16437 to 0.16630 in.)
      T 4.225 to 4.274 mm (0.16634 to 0.16827 in.)
      X 4.275 to 4.324 mm (0.16831 to 0.17024 in.)
      Z 4.325 to 4.374 mm (0.17028 to 0.17220 in.)
  6. INSTALL BRAKE PLATE STOPPER SPRING 
    GTY110332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL REAR PLANETARY RING GEAR 
    1. Install the rear planetary ring gear flange on the rear planetary ring gear.
      GTY608069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install the snap ring.
    3. Install the 3 thrust bearing races, thrust needle roller bearing and planetary ring gear with the rear planetary ring gear flange to the intermediate shaft.
      GTY546444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the thrust bearing and race stay securely in place.

      Bearing and Race Diameter

      Item Inside Outside
      Front race H 39.67 to 39.87 mm (1.56 to 1.57 in.) 56.5 to 57.0 mm (2.22 to 2.24 in.)
      Bearing H 36.5 to 36.6 mm (1.437 to 1.441 in.) 56.62 to 56.92 mm (2.23 to 2.24 in.)
      Rear race H 36.45 to 36.7 mm (1.436 to 1.445 in.) 56.5 to 57.0 mm (2.22 to 2.24 in.)
      Race I 21.05 to 21.3 mm (0.828 to 0.839 in.) 39.5 to 39.8 mm (1.56 to 1.57 in.)
  8. INSTALL INTERMEDIATE SHAFT WITH REAR PLANETARY RING GEAR FLANGE AND REAR PLANETARY RING GEAR 
    1. Install the intermediate shaft with rear planetary ring gear flange and rear planetary ring gear to the transmission case.
      GTY110170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 4 BRAKE DISC 
    1. Install the flange, 7 discs, 6 plates and selected flange.
      GTY606539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install in order

      F - D - P - D - P - D - P - D - P - D - P - D - P - D - S/F

      HINT: 

      F = Flange

      D = Disc

      P = Plate

      S/F = Selected flange

      NOTE:

      Before assembling new discs, soak them in ATF for at least 2 hours.

  10. INSTALL NO. 3 1-WAY CLUTCH INNER RACE 
    1. Install the 1-way clutch inner race to the No. 3 1-way clutch assembly.
      GTY572824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not mistake the direction of the 1-way clutch inner race.

  11. INSPECT NO. 3 1-WAY CLUTCH ASSEMBLY 

    See step  22

  12. INSTALL NO. 3 1-WAY CLUTCH ASSEMBLY 
    1. Install the 1-way clutch assembly to the transmission case.
      GTY123007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, install the snap ring.
      GTY568282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09350-30020 
        1. 09350-07060
  13. INSTALL NO. 2 BRAKE PISTON 
    1. Coat 2 new O-rings with ATF, and install them to the brake piston.
      GTY110240Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Press the brake piston into the brake cylinder with both hands.
      NOTE:

      Be careful not to damage the O-rings.

  14. INSTALL NO. 2 BRAKE CYLINDER WITH NO. 2 BRAKE PISTON 
    1. Install the No. 2 brake cylinder with piston to the transmission case.
      GTY611246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      GTY130136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • When installing the No. 2 brake cylinder with piston to the transmission case, align and install the cylinder's claw to the case's top groove.
      • Make sure the No. 2 brake cylinder with piston is securely inserted into the transmission case.
  15. SELECT NO. 2 BRAKE FLANGE 
    1. Install the No. 2 brake piston return spring and flange on the No. 2 brake piston.
      GTY582383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place SST on the brake flange and compress the brake return spring.
      • SST: 09380-60010 
        1. 09381-06010
        2. 09381-06020
        3. 09381-06050
        4. 09381-06070
        5. 09381-06090
        6. 09381-06120
    3. Using a screwdriver, install the snap ring to the transmission case.
    4. Measure distance A (from the top surface of the snap ring to the bottom surface of the brake piston return spring retainer) in the illustration.*1

      HINT: 

      Standard distance A: 21.00 to 21.76 mm (0.834 to 0.857 in.)

      GTY552617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Assemble the 4 discs, 3 plates and flange as shown in the illustration. Then with a fixture of 165.2 mm (6.50 in.) or less placed on the flange, measure distance B.*2

      HINT: 

      Standard distance B: 16.54 to 17.15 mm (0.651 to 0.675 in.)

      GTY578404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Apply the A and B measurements taken in *1 and *2 to the graph below. Use A for the X axis and B for the Y axis, and then choose the flange indicated by the graph point.
      GTY544837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Make sure that when the B measurement and selected flange's thickness are subtracted from the A measurement, the value is 2.20 to 2.50 mm (0.0866 to 0.0984 in.).

      Flange Thickness

      Mark Thickness
      0 1.95 to 2.05 mm (0.0768 to 0.0807 in.)
      1 2.05 to 2.15 mm (0.0807 to 0.0846 in.)
      2 2.15 to 2.25 mm (0.0846 to 0.0886 in.)
      3 2.25 to 2.35 mm (0.0886 to 0.0925 in.)
      4 2.35 to 2.45 mm (0.0925 to 0.0965 in.)
      5 2.45 to 2.55 mm (0.0965 to 0.100 in.)
      6 2.55 to 2.65 mm (0.100 to 0.104 in.)
      7 2.65 to 2.75 mm (0.104 to 0.108 in.)
    7. Remove the snap ring, flange and No. 2 brake piston return spring from the transmission case.
  16. INSTALL NO. 2 BRAKE DISC SET 
    1. Install the brake piston return spring, selective flange, 4 discs, 3 plates and flange.
      GTY596026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install in order

      S/F - D - P - D - P - D - P - D - F

      HINT: 

      S/F = Selective flange

      D = Disc

      P = Plate

      F = Flange

      NOTE:

      Before assembling new discs, soak them in ATF for at least 2 hours.

    2. Place SST on the brake flange and compress the brake return spring.
      • SST: 09380-60010 
        1. 09381-06010
        2. 09381-06020
        3. 09381-06050
        4. 09381-06070
        5. 09381-06090
        6. 09381-06120
      GTY582383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, install the snap ring to the transmission case.
  17. INSTALL CENTER PLANETARY GEAR ASSEMBLY 
    1. Install the center planetary sun gear and center planetary gear to the transmission case.
      GTY572268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure to install the center planetary sun gear with the groove facing the transmission case.

  18. INSTALL NO. 1 BRAKE PISTON 
    1. Coat 2 new O-rings with ATF, and install them on the brake piston.
      GTY110242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Press the brake piston into the brake cylinder with both hands.
      NOTE:

      Be careful not to damage the O-rings.

  19. INSTALL NO. 1 BRAKE CYLINDER WITH NO. 1 BRAKE PISTON 
    1. Install the No. 1 brake cylinder with piston and brake piston return spring to the transmission case.
      GTY610898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      GTY608458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • When installing the No. 1 brake cylinder with piston to the transmission case, align and install the cylinder's claw to the case's top groove.
      • Make sure the No. 1 brake cylinder with piston is securely inserted into the transmission case.
    2. Place SST on the brake return spring and compress the brake return spring.
      • SST: 09380-60010 
        1. 09381-06010
        2. 09381-06020
        3. 09381-06050
        4. 09381-06060
        5. 09381-06090
        6. 09381-06100
        7. 09381-06110
        8. 09381-06120
      GTY561594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a screwdriver, install the snap ring to the transmission case.
  20. SELECT NO. 1 BRAKE FLANGE 
    1. Measure distance A (from the step in the transmission case to the tip of the No. 1 brake piston) in the illustration.*1
      GTY110225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Standard distance A: 19.74 to 20.22 mm (0.777 to 0.796 in.)

    2. Assemble the 4 plates and 4 discs and measure distance B in the illustration.*2

      HINT: 

      Standard distance B: 16.72 to 17.19 mm (0.658 to 0.677 in.)

      GTY561926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply the A and B measurements taken in *1 and *2 to the graph below. Use A for the X axis and B for the Y axis, and then choose the flange indicated by the graph point.
      GTY600370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Make sure that when the B measurement and selected flange's thickness are subtracted from the A measurement, the value is 0.56 to 0.86 mm (0.0220 to 0.0339 in.).

      Flange Thickness

      Mark thickness
      0 1.95 to 2.05 mm (0.0768 to 0.0807 in.)
      1 2.15 to 2.25 mm (0.0846 to 0.0886 in.)
      2 2.35 to 2.45 mm (0.0925 to 0.0965 in.)
      3 2.55 to 2.65 mm (0.100 to 0.104 in.)
  21. INSTALL CENTER PLANETARY RING GEAR 
    1. Install the front planetary ring gear flange to the center planetary ring gear.
      GTY608072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install the snap ring.
      GTY585716Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL FRONT PLANETARY RING GEAR 
    1. Install the front planetary ring gear to the center planetary ring gear.
      GTY585717Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL FRONT PLANETARY RING GEAR WITH FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY AND CENTER PLANETARY RING GEAR 
    1. Install the thrust bearing race and thrust needle roller bearing.
      GTY567678Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the thrust bearing and race stay securely in place.

      Bearing and Race Diameter

      Item Inside Outside
      Race G 62.85 to 63.1 mm (2.476 to 2.484 in.) 82.3 to 82.6 mm (3.24 to 3.25 in.)
      Bearing G 65.35 to 65.6 mm (2.57 to 2.58 in.) 85.6 to 85.95 mm (3.37 to 3.39 in.)
    2. Install the front planetary ring gear with the front planetary ring gear flange and center planetary ring gear to the transmission case.
  24. INSTALL FRONT PLANETARY GEAR ASSEMBLY 
    1. Install the No. 2 planetary carrier thrust washer to the front planetary gear.
      GTY110177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the thrust washer stay securely in place.

    2. Install the thrust needle roller bearing, thrust bearing race, front planetary sun gear and front planetary gear.
      GTY545805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the thrust bearing and race stay securely in place.

      Bearing and Race Diameter

      Item Inside Outside
      Bearing F 54.55 to 54.8 mm (2.15 to 2.16 in.) 70.0 to 70.5 mm (2.76 to 2.78 in.)
      Race F 55.0 to 55.2 mm (2.165 to 2.173 in.) 68.8 to 69.3 mm (2.71 to 2.73 in.)
  25. INSTALL 1-WAY CLUTCH INNER RACE SUB-ASSEMBLY 
    1. Apply the No. 1 planetary carrier thrust washer to the 1-way clutch inner race, and then install them to the 1-way clutch.
      GTY611492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the thrust washer stay securely in place.

  26. INSPECT 1-WAY CLUTCH ASSEMBLY 

    See step  16

  27. INSTALL 1-WAY CLUTCH ASSEMBLY WITH 1-WAY CLUTCH INNER RACE SUB-ASSEMBLY 
    1. Install the 1-way clutch with 1-way clutch inner race to the transmission case.
      GTY610789Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL NO. 1 BRAKE DISC SET 
    1. Install the 4 plates, 4 discs and flange.
      GTY562445Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install in order

      P - D - P - D - P - D - P - D - F

      HINT: 

      P = Plate

      D = Disc

      F = Flange

      NOTE:

      Before assembling new discs, soak them in ATF for at least 2 hours.

  29. INSTALL NO. 3 BRAKE PISTON 
    1. Coat 2 new O-rings with ATF, and install them to the brake piston.
      GTY143820Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Press the brake piston into the brake cylinder with both hands.
      NOTE:

      Be careful not to damage the O-rings.

    3. Using SST and a press, compress the return spring and install the snap ring with a screwdriver.
      • SST: 09380-60010 
        1. 09381-06020
        2. 09381-06040
        3. 09381-06060
        4. 09381-06100
        5. 09381-06110
      GTY543381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

  30. INSTALL NO. 3 BRAKE CYLINDER WITH NO. 3 BRAKE PISTON AND NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Install the No. 3 brake cylinder with the No. 3 brake piston and No. 3 brake piston return spring to the transmission case.
      GTY610706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Align the oil holes of the No. 3 brake cylinder and transmission case as shown in the illustration.
        GTY554848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Make sure the No. 3 brake piston and cylinder are securely inserted into the transmission case.
  31. INSTALL NO. 3 BRAKE PISTON HOLE SNAP RING 
    1. Using SST, install the snap ring.
      GTY546419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09350-30020 
        1. 09350-07060
  32. INSTALL NO. 3 BRAKE DISC SET 
    1. Install the "O" mark flange, 4 discs, 3 plates and "A" mark flange to the transmission case.
      GTY585214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install in order

      OF - D - P - D - P - D - P - D - AF

      HINT: 

      OF = "O" mark flange

      P = Plate

      D = Disc

      AF = "A" mark flange

      NOTE:

      Before assembling new discs, soak them in ATF for at least 2 hours.

  33. INSTALL NO. 3 BRAKE SNAP RING 
    1. Using a screwdriver, install the snap ring.
      GTY611044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY 
    1. Coat 2 new O-rings with ATF, and install them to the direct clutch piston.
      GTY126986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the direct clutch return spring and No. 2 clutch balancer to the direct clutch piston.
      GTY611112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Press the direct clutch piston with clutch return spring and clutch balancer into the reverse clutch piston with both hands.
      NOTE:

      Be careful not to damage the O-ring.

      GTY110245Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Place SST on the direct clutch balancer, and compress the return spring with a press.
      • SST: 09380-60010 
        1. 09381-06030
        2. 09381-06040
        3. 09381-06080
      GTY583489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Stop pressing when the spring sheet is lowered to a position 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

    5. Using SST, install the snap ring.
      • SST: 09350-30020 
        1. 09350-07070
      NOTE:

      Do not expand the snap ring excessively.

    6. Set the end gap of the snap ring in the balancer as shown in the illustration.
      GTY588375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

  35. INSTALL REVERSE CLUTCH PISTON SUB-ASSEMBLY 
    1. Coat a new O-ring with ATF, and install it to the clutch drum.
      GTY138713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat a new O-ring with ATF, and install it on the reverse clutch piston.
      GTY110384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Pass the clutch drum into the reverse clutch piston with both hands.
      GTY110383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be careful not to damage the O-ring.
      • Make sure to align the holes of the reverse clutch piston and clutch drum as shown in the illustration.
      • Make sure to align the protrusions of the reverse clutch pistons and the cutout of the clutch drum.
  36. INSTALL NO. 3 CLUTCH BALANCER 
    1. Coat a new O-ring with ATF, and install it to the reverse clutch piston.
      GTY128552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the reverse clutch return spring and clutch balancer onto the reverse clutch piston.
    3. Place SST on the clutch balancer, and compress the clutch balancer with a press.
      • SST: 09380-60010 
        1. 09381-06020
        2. 09381-06030
        3. 09381-06040
        4. 09381-06050
        5. 09381-06080
        6. 09381-06070
      GTY544347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Stop pressing when the spring sheet is lowered to a position 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

    4. Using SST, install the snap ring.
      • SST: 09350-30020 
        1. 09350-07070
      NOTE:

      Do not expand the snap ring excessively.

    5. Set the end gap of the snap ring in the piston as shown in the illustration.
      NOTE:

      Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

      GTY127042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL DIRECT CLUTCH DISC 
    1. Place the oil pump onto the torque converter clutch, and then place the clutch drum.
      GTY138279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 5 plates, 5 discs and reverse clutch flange on the clutch drum.

      Install in order

      P - D - P - D - P - D - P - D - P - D - F

      HINT: 

      P = Plate

      D = Disc

      F = Flange

      NOTE:

      Before assembling new discs, soak them in ATF for at least 2 hours.

    3. Using a screwdriver, install the snap ring to the clutch drum.
      GTY142117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a dial indicator, measure the moving distance (A) of the clutch flange at both ends across the diameter while blowing compressed air (392 kPa, 2.0 kgf/cm2 , 57 psi) from the oil hole as shown in the illustration. Then choose from the 9 flange thicknesses in the table so that the measured value is within the standard value.

      Standard moving distance (A)

      0.72 to 1.02 mm (0.0284 to 0.0401 in.)

      GTY547761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Flange Thickness

      Mark Thickness
      0 3.45 to 3.55 mm (0.136 to 0.140 in.)
      1 3.55 to 3.65 mm (0.140 to 0.144 in.)
      2 3.65 to 3.75 mm (0.144 to 0.148 in.)
      3 3.75 to 3.85 mm (0.148 to 0.152 in.)
      4 3.85 to 3.95 mm (0.152 to 0.156 in.)
      5 3.95 to 4.05 mm (0.156 to 0.159 in.)
      6 4.05 to 4.15 mm (0.159 to 0.163 in.)
      7 4.15 to 4.25 mm (0.163 to 0.167 in.)
      8 4.25 to 4.35 mm (0.167 to 0.171 in.)
    5. Temporarily remove the snap ring, attach the selected flange and reinstall the snap ring.
  38. SELECT REVERSE CLUTCH FLANGE 
    1. Using a screwdriver, install the snap ring to the clutch drum.
      GTY110246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure to install the direct clutch and reverse clutch snap rings so that their openings face opposite directions.

    2. Install the flange, 5 discs, 4 plates, selective flange and reverse clutch reaction sleeve to the clutch drum.
      GTY611370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install in order

      F - D - P - D - P - D - P - D - P - D - S/F

      HINT: 

      F = Flange

      D = Disc

      P = Plate

      S/F = Selective flange

    3. Using a screwdriver, install the hole snap ring.
      GTY127035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a dial indicator, measure the moving distance (A minus B) of the tip of the reverse clutch piston (A) and clutch flange at both ends across the diameter (B) while blowing compressed air (392 kPa, 2.0 kgf/cm2 , 57 psi) from the oil hole as shown in the illustration. Then choose from the 12 flange thicknesses in the table so that the measured value is within the standard value.
      GTY540221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard moving distance (A minus B)

      0.46 to 0.76 mm (0.0182 to 0.0299 in.)

      Flange Thickness

      Mark Thickness
      0 2.35 to 2.45 mm (0.0925 to 0.0965 in.)
      1 2.45 to 2.55 mm (0.0965 to 0.100 in.)
      2 2.55 to 2.65 mm (0.100 to 0.104 in.)
      3 2.65 to 2.75 mm (0.104 to 0.108 in.)
      4 2.75 to 2.85 mm (0.108 to 0.112 in.)
      5 2.85 to 2.95 mm (0.112 to 0.116 in.)
      6 2.95 to 3.05 mm (0.116 to 0.120 in.)
      7 3.05 to 3.15 mm (0.120 to 0.124 in.)
      8 3.15 to 3.25 mm (0.124 to 0.128 in.)
      A 3.25 to 3.35 mm (0.128 to 0.132 in.)
      B 3.35 to 3.45 mm (0.132 to 0.136 in.)
      C 3.45 to 3.55 mm (0.136 to 0.140 in.)
    5. Remove the snap ring, reverse clutch reaction sleeve and rear clutch disc set from the clutch drum.
      GTY107818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. INSTALL FORWARD CLUTCH PISTON SUB-ASSEMBLY AND COAST CLUTCH PISTON 
    1. Coat a new O-ring with ATF, and install it to the input shaft.
      GTY110248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the forward clutch piston and coast clutch piston to the input shaft.
      GTY110249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Coat a new O-ring with ATF, and install it to the No. 1 clutch balancer.
      GTY110377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the forward clutch return spring and No. 1 clutch balancer to the input shaft.
      NOTE:

      Be careful not to damage the O-rings.

      GTY289417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Place SST on the No. 1 clutch balancer, and compress the return spring with a press.
      • SST: 09350-30020 
        1. 09350-07040
      GTY606347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Stop pressing when the spring sheet is lowered to a position 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

    6. Using SST, install the snap ring.
      • SST: 09350-30020 
        1. 09350-07070
      NOTE:

      Do not expand the snap ring excessively.

    7. Set the end gap of the snap ring in the balancer as shown in the illustration.
      NOTE:

      Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

      GTY564934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. INSTALL COAST CLUTCH DISC SET 
    1. Install the 4 plates, 4 discs and flange.
      GTY110250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install in order

      P - D - P - D - P - D - P - D - F

      HINT: 

      P = Plate

      D = Disc

      F = Flange

      NOTE:

      Before assembling new discs, soak them in ATF for at least 2 hours.

    2. Temporarily install the snap ring.
      GTY127039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a dial indicator, measure the moving distance (A) of the clutch flange at both ends across the diameter while blowing compressed air (196 kPa, 2.0 kgf/cm2 , 28 psi) from the oil hole as shown in the illustration. Then choose from the 11 flange thicknesses in the table so that the measured value is within the standard value.

      Standard moving distance (A)

      0.51 to 0.81 mm (0.0201 to 0.0318 in.)

      GTY609089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Flange Thickness

      Mark Thickness
      0 2.95 to 3.05 mm (0.116 to 0.120 in.)
      1 3.05 to 3.15 mm (0.120 to 0.124 in.)
      2 3.15 to 3.25 mm (0.124 to 0.128 in.)
      3 3.25 to 3.35 mm (0.128 to 0.132 in.)
      4 3.35 to 3.45 mm (0.132 to 0.136 in.)
      5 3.45 to 3.55 mm (0.136 to 0.140 in.)
      6 3.55 to 3.65 mm (0.140 to 0.144 in.)
      7 3.65 to 3.75 mm (0.144 to 0.148 in.)
      8 3.75 to 3.85 mm (0.148 to 0.152 in.)
      A 3.85 to 3.95 mm (0.152 to 0.156 in.)
      B 3.95 to 4.05 mm (0.156 to 0.159 in.)
    4. Temporarily remove the snap ring, attach the selected flange and reinstall the snap ring.
  41. INSTALL NO. 4 1-WAY CLUTCH ASSEMBLY 
    1. Install the No. 1 clutch hub thrust washer to the coast clutch hub.
      GTY586014Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the thrust washer stay securely in place.

    2. Install the 1-way clutch to the coast clutch hub.
  42. INSPECT NO. 4 1-WAY CLUTCH ASSEMBLY 

    See step  6

  43. INSTALL COAST CLUTCH HUB SUB-ASSEMBLY WITH NO. 4 1-WAY CLUTCH ASSEMBLY 
    1. Install the 2 thrust needle roller bearings, thrust bearing race and coast clutch hub with the No. 4 1-way clutch to the clutch drum.
      GTY549151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the thrust bearing and race stay securely in place.

      Bearing and Race Diameter

      Item Inside Outside
      Bearing C 21.05 to 21.3 mm (0.828 to 0.839 in.) 39.63 to 39.88 mm (1.56 to 1.57 in.)
      Race C 22.8 to 23.1 mm (0.898 to 0.909 in.) 44.5 to 44.75 mm (1.75 to 1.76 in.)
      Bearing D 39.45 to 39.7 mm (1.553 to 1.563 in.) 60.5 to 60.75 mm (2.38 to 2.39 in.)
  44. INSTALL FORWARD MULTIPLE DISC CLUTCH DISC SET 
    1. Install the cushion, 6 plates, 6 discs and flange to the input shaft.
      GTY601882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install in order

      C - P - D - P - D - P - D - P - D - P - D - P - D - F

      HINT: 

      C = Cushion

      P = Plate

      D = Disc

      F = Flange

      NOTE:

      Before assembling new discs, soak them in ATF for at least 2 hours.

    2. Temporarily install the snap ring.
      GTY102127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a dial indicator, measure the moving distance (A) of the clutch flange at both ends across the diameter while blowing compressed air (196 kPa, 2.0 kgf/cm2 , 28 psi) from the oil hole as shown in the illustration. Then choose from the 12 flange thicknesses in the table so that the measured value is within the standard value.

      Standard moving distance (A)

      0.85 to 1.15 mm (0.0335 to 0.0453 in.)

      GTY584363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Flange Thickness

      Mark Thickness
      0 2.95 to 3.05 mm (0.116 to 0.120 in.)
      1 3.05 to 3.15 mm (0.120 to 0.124 in.)
      2 3.15 to 3.25 mm (0.124 to 0.128 in.)
      3 3.25 to 3.35 mm (0.128 to 0.132 in.)
      4 3.35 to 3.45 mm (0.132 to 0.136 in.)
      5 3.45 to 3.55 mm (0.136 to 0.140 in.)
      6 3.55 to 3.65 mm (0.140 to 0.144 in.)
      7 3.65 to 3.75 mm (0.144 to 0.148 in.)
      8 3.75 to 3.85 mm (0.148 to 0.152 in.)
      A 3.85 to 3.95 mm (0.152 to 0.156 in.)
      B 3.95 to 4.05 mm (0.156 to 0.159 in.)
      C 4.05 to 4.15 mm (0.159 to 0.163 in.)
    4. Temporarily remove the snap ring, attach the selected flange and reinstall the snap ring.
  45. INSTALL INPUT SHAFT OIL SEAL RING 
    1. Overlap the seal ring edges in the axial direction.
      GTY564178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Overlapping the seal ring edges in the axial direction prevents damage to the seal ring.
      • Do not overlap the seal ring edges in the radial direction, as this may damage the seal ring.
    2. Coat 4 new oil seal rings with ATF.
      GTY110373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Squeeze the ends of the 4 oil seal rings together, and then install them to the input shaft groove.
      NOTE:

      Do not excessively widen the rings.

      HINT: 

      After installing the oil seal rings, check that they rotate smoothly.

  46. INSTALL INPUT SHAFT ASSEMBLY 
    1. Install the input shaft to the clutch drum.
      GTY586016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY 
    1. Install the No. 3 clutch hub thrust washer, forward clutch hub and thrust needle roller bearing to the clutch drum.
      GTY610736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before installing the forward clutch hub, apply ATF to the forward clutch hub bush's sliding surfaces. After the installation, check that the forward clutch hub rotates smoothly.

      HINT: 

      Use a small amount of MP grease to make the thrust bearing and thrust washer stay securely in place.

      Bearing Diameter

      Item Inside Outside
      Bearing E 46.5 to 46.7 mm (1.83 to 1.84 in.) 64.3 to 64.7 mm (2.535 to 2.543 in.)
  48. INSTALL REVERSE CLUTCH HUB SUB-ASSEMBLY 
    1. Install the reverse clutch hub to the clutch drum.
      GTY127050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before installing the reverse clutch hub, apply ATF to the reverse clutch hub bush's sliding surfaces. After the installation, check that the reverse clutch rotates smoothly.

  49. INSTALL REAR CLUTCH DISC SET 
    1. Install the flange, 5 discs, 4 plates, selected flange and reverse clutch reaction sleeve to the clutch drum.
      GTY559709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install in order

      F - D - P - D - P - D - P - D - P - D - S/F

      HINT: 

      F = Flange

      D = Disc

      P = Plate

      S/F = Selected flange

    2. Using a screwdriver, install the snap ring to the clutch drum.
  50. INSTALL NO. 2 1-WAY CLUTCH ASSEMBLY 
    1. Install the clutch drum thrust washer to the clutch drum.
      GTY289416Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the thrust washer stay securely in place.

    2. Install the 1-way clutch to the clutch drum.
  51. INSPECT NO. 2 1-WAY CLUTCH ASSEMBLY 

    See step  2

  52. INSTALL CLUTCH DRUM AND INPUT SHAFT ASSEMBLY 
    1. Install the 2 thrust needle roller bearings.
      GTY597045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use a small amount of MP grease to make the thrust bearing stay securely in place.

      Bearing Diameter

      Item Inside Outside
      Bearing A 71.96 to 72.26 mm (2.83 to 2.85 in.) 85.25 to 85.6 mm (3.36 to 3.37 in.)
      Bearing B 36.45 to 36.7 mm (1.435 to 1.445 in.) 52.96 to 53.26 mm (2.08 to 2.09 in.)
    2. Coat the clutch drum thrust washer with MP grease and install it to the clutch drum and input shaft assembly.
    3. Install the clutch drum and input shaft drum assembly onto the transmission case.
      GTY125527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. INSTALL OIL PUMP ASSEMBLY 
    1. Coat a new O-ring with ATF, and install it to the oil pump.
      GTY581194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 thrust bearing races to the front oil pump.

      Bearing Race Diameter

      Item Inside Outside
      Race A 74.3 to 74.6 mm (2.93 to 2.94 in.) 87.4 to 87.7 mm (3.44 to 3.45 in.)
      Race B 38.0 to 38.3 mm (1.50 to 1.51 in.) 53.9 to 54.1 mm (2.12 to 2.13 in.)
    3. Pass the input shaft through the center hole of the oil pump, and align the bolt holes of the oil pump assembly with the transmission case.
      GTY585883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum.
    5. Apply seal packing to the flanges of the bolts.

      Seal packing

      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      NOTE:

      Do not allow seal packing to contact the bolts' threads.

    6. Install the 10 bolts.

      Torque: 21 N.m (214 kgf/cm, 16 ft.lbf) 

      NOTE:

      During installation, do not allow oil to contact the bolts or the surface of the oil pump body.

  54. INSPECT INDIVIDUAL PISTON OPERATION 

    See step  27

  55. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using SST, tap in 2 new oil seals.
      GTY542249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09350-30020 
        1. 09350-07110
    2. Coat the lips of the oil seals with MP grease.
  56. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Install a new spacer to the manual valve lever.
      GTY135740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Push the manual valve lever shaft through the transmission case, and install the manual valve lever to the shaft.
    3. Using a hammer, tap in a new spring pin.
      GTY142706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Align the manual valve lever indentation with the spacer hole, and stake them together with the punch.
      GTY110310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Check that the shaft rotates smoothly.
  57. INSTALL PARKING LOCK PAWL 
    1. Install a new E-ring to the shaft.
      GTY558776Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the parking lock pawl, shaft and spring.
  58. INSTALL PARKING LOCK ROD SUB-ASSEMBLY 
    1. Connect the parking lock rod to the manual valve lever.
      GTY558774Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. INSTALL PARKING LOCK PAWL BRACKET 
    1. Place the parking lock pawl bracket onto the transmission case and install the 3 bolts.
      GTY585878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 18 N.m (184 kgf/cm, 13 ft.lbf) 

    2. Move the manual valve lever to P, and confirm that the planetary ring gear is correctly locked by the lock pawl.
      GTY607048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. INSTALL B-1 ACCUMULATOR VALVE 
    1. Install the 2 springs and accumulator valve to the hole.
      GTY110252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Spring Diameter

      Spring Free Length
      Outer Diameter      		 Color
      B-1 Inner 44.98 mm (1.77 in.)
      11.30 mm (0.445 in.)      		 Natural
      B-1 Outer 46.36 mm (1.83 in.)
      17.10 mm (0.673 in.)      		 Natural
  61. INSTALL C-3 ACCUMULATOR PISTON 
    1. Coat 2 new O-rings with ATF, and install them to the piston.
      GTY569446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the spring and accumulator piston to the hole.

      Spring Diameter

      Spring Free Length
      Outer Diameter      		 Color
      C-3 76.65 mm (3.02 in.)
      20.1 mm (0.791 in.)      		 White
  62. INSTALL B-3 ACCUMULATOR PISTON 
    1. Coat 2 new O-rings with ATF, and install them to the piston.
      GTY590494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the spring and accumulator piston to the hole.

      Spring Diameter

      Spring Free Length
      Outer Diameter      		 Color
      B-3 64.50 mm (2.54 in.)
      19.5 mm (0.768 in.)      		 Orange
  63. INSTALL C-2 ACCUMULATOR PISTON 
    1. Coat 2 new O-rings with ATF, and install them to the piston.
      GTY584465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the spring and accumulator piston to the hole.

      Spring Diameter

      Spring Free Length
      Outer Diameter      		 Color
      C-2 68.0 mm (2.68 in.)
      16.1 mm (0.634 in.)      		 Blue
  64. INSTALL CHECK BALL BODY 
    1. Install the spring and check ball body.
      GTY566634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. INSTALL BRAKE DRUM GASKET 
    1. Install 3 new brake drum gaskets.
      GTY543079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. INSTALL TRANSMISSION CASE GASKET 
    1. Install 3 new transmission case gaskets.
      GTY549894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  67. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Align the hole of the manual valve with the pin of the lever.
      GTY542485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 19 bolts.
      GTY564772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 11 N.m (112 kgf/cm, 8 ft.lbf) 

      HINT: 

      Each bolt length is indicated below.

      36 mm (1.42 in.) for bolt A

      25 mm (0.984 in.) for bolt B

      45 mm (1.77 in.) for bolt C

      50 mm (1.97 in.) for bolt D

    3. Install the detent spring and detent spring cover with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  68. INSTALL TRANSMISSION WIRE 
    1. Install 2 new O-rings to the transmission wires.
      GTY130627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission wire harnesses.
      GTY585891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bolts.

      Torque: 5.4 N.m (55 kgf/cm, 48 in.*lbf) 

    4. Connect the 9 connectors to the solenoid valves.
      GTY575693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Coat the 2 new O-rings with ATF, and install it to the 2 ATF temperature sensors.
      GTY747732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the 2 ATF temperature sensors with the 2 clamps and 2 bolts.
      • for bolt A

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      • for bolt B

      Torque: 11 N.m (112 kgf/cm, 8 ft.lbf) 

      HINT: 

      Each bolt length is indicated below.

      12 mm (0.472 in.) for bolt A

      36 mm (1.42 in.) for bolt B

  69. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF, and install it to the oil strainer.
      GTY598870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the oil strainer with the 4 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  70. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY 
    1. Install the 4 magnets.
      GTY577819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new gasket on the oil pan.
    3. Install the 12 bolts.
      GTY587834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.4 N.m (75 kgf/cm, 65 in.*lbf) 

      NOTE:
      GTY110546Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Make sure that there is no oil or foreign matter on the gasket seal surface and oil pan contact surface.
      • Install the gasket so that there is no slack in the gasket, and make sure the seal surface's entire circumference is level.
      • Make sure that the 9 gasket drop prevention protrusions are set on the oil pan.
      • When tightening the oil pan, make sure that the gasket is not pinched between the gasket tightening area's sleeve and the transmission's seal surface.
    4. Install the drain plug.

      Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

  71. INSTALL EXTENSION HOUSING REAR OIL SEAL 
    1. Coat the lip of a new seal with MP grease.
      GTY565813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, tap in the oil seal.
      • SST: 09308-60010 
      • SST: 09950-70010 
        1. 09951-07150

      Standard depth

      3.35 to 3.45 mm (0.132 to 0.136 in.)

  72. INSTALL EXTENSION HOUSING SUB-ASSEMBLY 
    1. Clean the threads of the bolts and case with non-residue solvent.
      GTY577328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply seal packing to the extension housing.

      Seal packing

      Toyota Genuine Seal Packing 1281,

      Three Bond 1281 or equivalent

      Seal diameter

      1.0 to 1.5 mm (0.0394 to 0.0591 in.)

    3. Install the extension housing with the 10 bolts.
      GTY585907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 34 N.m (345 kgf/cm, 25 ft.lbf) 

  73. INSTALL AUTOMATIC TRANSMISSION HOUSING 
    1. Clean the threads of the bolts and case with non-residue solvent.
      GTY548093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission housing with the 14 bolts.

      Torque: 34 N.m (345 kgf/cm, 25 ft.lbf) 

  74. INSTALL AUTOMATIC TRANSMISSION BREATHER TUBE 
    1. Coat a new O-ring with ATF and install it to the breather tube.
      GTY544732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the breather tube with the 2 bolts.

      Torque: 5.4 N.m (55 kgf/cm, 48 in.*lbf) 

  75. INSTALL TRANSMISSION OIL COOLER ASSEMBLY 
    1. Coat 4 new O-rings with ATF.
    2. Install the 4 O-rings, transmission oil cooler spacer and transmission oil cooler to the automatic transmission.
      GTY586409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily install the bolt A.
    4. Install the 2 bolts B and tighten them to the specified torque. Then tighten bolt A to the specified torque.

      Torque: 21 N.m (214 kgf/cm, 16 ft.lbf) 

  76. INSTALL SPEED SENSOR 
    1. Coat 2 new O-rings with ATF, and install them to the speed sensors.
      GTY589411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 speed sensors.
    3. Install the 2 bolts.

      Torque: 5.4 N.m (55 kgf/cm, 48 in.*lbf) 

  77. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY 

    HINT: 

    Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch as the detent spring may become detached from the manual valve lever shaft.

    1. Install the park/neutral position switch to the manual valve lever shaft, and temporarily install the adjusting bolt.
      GTY553400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new lock washer and the nut.

      Torque: 6.9 N.m (70 kgf/cm, 61 in.*lbf) 

    3. Temporarily install the control shaft lever RH.
    4. Turn the control shaft lever RH counterclockwise until it stops, and then turn it clockwise 2 notches to set it to the N position.
      GTY555760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the control shaft lever RH.
    6. Align the groove with the neutral basic line.
      GTY548221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Hold the switch in position and tighten the bolt.

      Torque: 13 N.m (133 kgf/cm, 10 ft.lbf) 

    8. Using a screwdriver, bend the tabs of the lock washer.
      GTY100253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  78. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH 
    1. Install the control shaft lever RH with the washer and nut.
      GTY582000Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 16 N.m (163 kgf/cm, 12 ft.lbf) 

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