LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2019 >> Sequoia SR5, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Automatic Transmission (Ab60E) (Service Information)) >> Automatic Transmission Assembly >> Installation [08/2015 - ] >> Procedure

Installation [08/2015 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TORQUE CONVERTER ASSEMBLY 
    GTY562818Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a vernier caliper and straightedge, measure dimension A between the transmission fitting surface of the engine *1 and the converter fitting surface of the drive plate *2. (#)
    2. Aligning the matchmarks on the transmission case and torque converter, and then engage the splines of the input shaft and turbine runner.
      GTY605794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the splines of the stator shaft and stator while turning the torque converter.
      GTY545005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Turn the torque converter approximately 180°.

    4. Turn the torque converter and align the matchmarks on the torque converter and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter.
      GTY553915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not push on the torque converter when aligning the matchmarks.

    5. Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A measured in the first step.

      Standard distance

      B = A + 1 mm (0.0394 in.) or more

      GTY596849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSMISSION CONTROL CABLE BRACKET 
    1. Install the transmission control cable bracket with the 2 bolts.
      GTY291833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

  3. INSTALL CONNECTOR CLAMP BRACKET 
    1. Install the front left bank oxygen sensor connector clamp bracket with the bolt.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.*lbf) 

    2. Install the rear left bank oxygen sensor connector clamp bracket with the bolt.

      Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

    3. Install the front right bank oxygen sensor connector clamp bracket with the bolt.

      Torque: 8.0 N.m (82 kgf/cm, 71 in.*lbf) 

  4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY 
    GTY568402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply clutch spline grease to the surface of the torque converter centerpiece that contacts the crankshaft.

      Clutch spline grease

      Toyota Genuine Clutch Spline Grease or equivalent

      Maximum grease amount 

      Approximately 1 g (0.0353 oz.) Centerpiece

    2. Confirm that the 2 knock pins are on the transaxle contact surface of the engine block before transaxle installation.
      GTY591571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the transmission with the 10 bolts.

      for 17 mm head bolt A 

      Torque: 71 N.m (724 kgf/cm, 52 ft.lbf) 

      for 14 mm head bolt B 

      Torque: 37 N.m (377 kgf/cm, 27 ft.lbf) 

  5. CONNECT BREATHER PLUG HOSE 
    1. Connect the breather plug hose to the harness clamp bracket.
      GTY294406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT WIRE HARNESS AND CONNECTOR 
    1. Connect the park/neutral start switch connector, 2 transmission wire connectors and 2 speed sensor connectors.
      GTY587172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Push up the lever until the claw of the transmission wire connector makes a connection sound.

    2. Connect the harness clamp with the bolt.

      Torque: 8.2 N.m (84 kgf/cm, 73 in.*lbf) 

    3. Connect the 3 connector clamps and 4 harness clamps.
    4. Tilt up the automatic transmission.
    5. Connect the ground cable with the bolt.

      Torque: 5.5 N.m (56 kgf/cm, 49 in.*lbf) 

      GTY610932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR 
    1. Install the rear No. 1 engine mounting insulator to the transmission with the 4 bolts.
      GTY294399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 40 N.m (407 kgf/cm, 30 ft.lbf) 

  8. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY 
    1. Install the No. 3 frame crossmember to the rear engine mounting insulator with the 4 bolts.
      GTY294292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 16 N.m (163 kgf/cm, 12 ft.lbf) 

    2. Install the No. 3 frame crossmember with the 4 bolts, 4 washers and 4 nuts.
      GTY294310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 110 N.m (1122 kgf/cm, 81 ft.lbf) 

  9. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Turn the crankshaft to gain access to the 6 bolts and install the bolts while holding the crankshaft pulley set bolt with a wrench.
      GTY462698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 53 N.m (535 kgf/cm, 39 ft.lbf) 

      HINT: 

      First install the black colored bolt and then the remaining 5 bolts.

  10. INSTALL STARTER ASSEMBLY 
    1. Install the starter assembly. Refer to: INSTALLATION [08/2015 - ] ).
  11. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Connect the transmission control cable with a new clip and nut.
      GTY550026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N.m (133 kgf/cm, 10 ft.lbf) 

      NOTE:

      When connecting the cable to the transmission control shaft lever, make sure the cable's L bracket faces the outside of the vehicle.

  12. CONNECT WATER BY-PASS PIPE ASSEMBLY 

    See step  2

  13. INSTALL FRONT NO. 3 EXHAUST PIPE ASSEMBLY 

    Refer to:

    PROCEDURE - Step 8 [08/2015 - 08/2019]

    PROCEDURE - Step 8 [08/2019 - ]

  14. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    Refer to:

    PROCEDURE - Step 8 [08/2015 - 08/2019]

    PROCEDURE - Step 8 [08/2019 - ]

  15. INSTALL PROPELLER SHAFT ASSEMBLY 
    1. Install the propeller shaft assembly. Refer to: INSTALLATION [08/2015 - ] ).
  16. ADD ENGINE COOLANT 

    Refer to: PROCEDURE - Step 3

  17. ADD AUTOMATIC TRANSMISSION FLUID 

    Fluid type

    Toyota Genuine ATF WS

    HINT: 

    Fill the transmission with the amount of fluid listed in the table below.

    Standard Capacity

    Repair Fill amount
    Transmission pan and drain plug removal 2.1 liters (2.2 US qts, 1.9 Imp. qts)
    Transmission valve body removal 4.7 liters (5.0 US qts, 4.1 Imp. qts)
    Torque converter removal 6.1 liters (6.4 US qts, 5.4 Imp. qts)
  18. ADJUST AUTOMATIC TRANSMISSION FLUID 
    1. Adjust automatic transmission fluid. Refer to:

      ADJUSTMENT [08/2015 - 08/2017] 

      ADJUSTMENT [08/2017 - 08/2019] 

      ADJUSTMENT [08/2019 - ] 

  19. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK 
  20. INSPECT FOR ENGINE COOLANT LEAK 

    Refer to: PROCEDURE - Step 1

  21. INSPECT FOR EXHAUST GAS LEAK 
  22. INSPECT SHIFT LEVER POSITION 

    See step  1[08/2015 - 08/2019]

    See step  1[08/2019 - ]

  23. ADJUST SHIFT LEVER POSITION 

    See step  2

  24. RESET MEMORY 
    1. Perform the Reset Memory procedures (A/T initialization). Refer to:

      INITIALIZATION [08/2015 - 08/2017]

      INITIALIZATION [08/2017 - 08/2019]

      INITIALIZATION [08/2019 - ]