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Replacement [10/2016 - 08/2018]: Procedure

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  1. REPLACE INTAKE VALVE GUIDE BUSH 
    1. Heat the cylinder head to approximately 80 to 100°C (176 to 212°F).
    2. Place the cylinder head on wooden blocks.
    3. Using SST and a hammer, tap out the valve guide bush.
      GTY147918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09201-10000 
        1. 09201-01050
      • SST: 09950-70010 
        1. 09951-07100
    4. Using a caliper gauge, measure the bush bore diameter of the cylinder head side.
      GTY105116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard cylinder bore diameter

      10.285 to 10.306 mm (0.405 to 0.406 in.)

      If the bush bore diameter of the cylinder head is between 10.285 to 10.306 mm (0.405 to 0.406 in.), proceed to the next step.

      If the bush bore diameter of the cylinder head is 10.356 mm (0.408 in.) or more, replace the cylinder head.

    5. Select a new guide bush (STD or O/S 0.05), and measure its diameter.
    6. Machine the bush bore diameter of the cylinder head side to the diameter of the selected guide bush.

      Bush Bore Diameter

      Bush Size Specified Condition
      STD 10.333 to 10.344 mm (0.4068 to 0.4072 in.)
      O/S 0.05 10.383 to 10.394 mm (0.4088 to 0.4092 in.)

      Standard bush length

      41.3 to 41.7 mm (1.63 to 1.64 in.)

    7. Using SST and a hammer, tap in a new guide bush to the standard protrusion height.
      • SST: 09201-10000 
        1. 09201-01050
      • SST: 09950-70010 
        1. 09951-07100
      GTY544653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard protrusion height

      15.8 to 16.2 mm (0.622 to 0.638 in.)

    8. Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard oil clearance between the guide bush and valve stem.

      Standard oil clearance

      0.025 to 0.060 mm (0.000984 to 0.00236 in.)

      GTY147920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REPLACE EXHAUST VALVE GUIDE BUSH 
    1. Heat the cylinder head to approximately 80 to 100°C (176 to 212°F).
    2. Place the cylinder head on wooden blocks.
    3. Using SST and a hammer, tap out the valve guide bush.
      GTY147921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09201-10000 
        1. 09201-01050
      • SST: 09950-70010 
        1. 09951-07100
    4. Using a caliper gauge, measure the bush bore diameter of the cylinder head.
      GTY103644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard cylinder bore diameter

      10.285 to 10.306 mm (0.405 to 0.406 in.)

      If the bush diameter of the cylinder head is between 10.285 to 10.306 mm (0.405 to 0.406 in.), proceed to the next step.

      If the bush bore diameter of the cylinder head is 10.356 mm (0.408 in.) or more, replace the cylinder head.

    5. Select a new guide bush (STD or O/S 0.05), and measure its diameter.
    6. Machine the bush bore diameter of the cylinder head side to the diameter of the selected guide bush.

      Bush Bore Diameter

      Bush Size Specified Condition
      STD 10.333 to 10.344 mm (0.4068 to 0.4072 in.)
      O/S 0.05 10.383 to 10.394 mm (0.4088 to 0.4092 in.)

      Standard bush length

      46.8 to 47.2 mm (1.84 to 1.86 in.)

    7. Using SST and a hammer, tap in a new guide bush to the standard protrusion height.
      GTY552653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09201-10000 
        1. 09201-01050
      • SST: 09950-70010 
        1. 09951-07100

      Standard protrusion height

      15.8 to 16.2 mm (0.622 to 0.638 in.)

    8. Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard oil clearance between the guide bush and valve stem.

      Standard oil clearance

      0.030 to 0.065 mm (0.00118 to 0.00256 in.)

      GTY142999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REPLACE RING PIN 
    NOTE:

    It is not necessary to remove the ring pin unless it is being replaced.

    1. Remove the ring pins.
    2. Using a plastic-faced hammer, tap in new ring pins to the cylinder head.
      GTY558049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Protrusion

      Item Specified Condition
      Ring pin A 5.5 to 6.5 mm (0.217 to 0.256 in.)
      Ring pin B 3.5 to 6.5 mm (0.138 to 0.256 in.)