Reassembly [08/2015 - 08/2018]: Procedure
WARNING: This page is about a different car, the 2018 Toyota Sequoia, 2017 Toyota Sequoia, and 2016 Toyota Sequoia. However, it is still accessible from the selected car via links, so may be relevant.
- INSTALL GENERATOR ROTOR ASSEMBLY
- Place the drive end frame on the pulley.
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- Install the rotor to the drive end frame.
- INSTALL GENERATOR COIL ASSEMBLY (for 130 A, 150 A Type)
- Place the generator washer on the rotor.
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- Using a 22 mm socket wrench and a press, slowly press in the coil assembly.
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- Install the 4 bolts.
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Torque: 5.8 N.m (59 kgf/cm, 51 in.lbf)
- INSTALL GENERATOR COIL ASSEMBLY (for 180 A Type)
- Place the generator washer on the rotor.
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- Using a 22 mm socket wrench and a press, slowly press in the coil assembly.
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- Install the 4 bolts.
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Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf)
- INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
- While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter: 1.0 mm (0.0394 in.)) into the brush holder hole.
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- Install the generator brush holder with the 2 screws.
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Torque: 1.8 N.m (18 kgf/cm, 16 in.lbf)
- Pull out the pin from the generator brush holder.
- INSTALL GENERATOR REAR END COVER
- Install the terminal insulator to the generator rectifier end frame.
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NOTE:
Pay attention to the mounting orientation of the terminal insulator.
- Install the end cover with the 3 nuts.
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Torque: 4.6 N.m (47 kgf/cm, 41 in.lbf)
- INSTALL GENERATOR PULLEY
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- SST: 09820-63011
- 09820-06010
- 09820-06021
HINT:
| SST 1-A and B |
09820-06010 |
| SST 2 |
09820-06021 |
- Clamp the generator housing stay in a vise.
- Install the pulley onto the rotor shaft by tightening the pulley nut by hand.
- Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
Torque: 39 N.m (398 kgf/cm, 29 ft.lbf)
NOTE:
Check that SST is secured to the rotor shaft.
- Insert SST 2, and attach the pulley nut to SST 2.
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- Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.
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Torque: 133 N.m (1351 kgf/cm, 98 ft.lbf)
HINT:
Hold the adjustable wrench against the vise and tighten the nut securely.
- Remove the generator from SST 2.
- Turn SST 1-B, and remove SST 1-A and B.
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- Turn the pulley and check that the pulley moves smoothly.