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Inspection [08/2015 - 08/2018]: Procedure

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  1. INSPECT FUEL INJECTOR ASSEMBLY 
    1. Measure the resistance according to the value(s) in the table below.
      GTY134553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance

      Tester Connection Condition Specified Condition
      1 - 2 20°C (68°F) 11.6 to 12.4 Ω

      If the result is not as specified, replace the injector assembly.

    2. Inspect the injection volume.
      WARNING:
      • This test involves high-pressure fuel and electricity. Take all precautions regarding safe handling of both the fuel and the electricity.
      • Perform this test in a safe area, and avoid any sparks or flames.
      • Do not smoke.
      1. GTY607966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove the fuel pipe clamp.

      2. Disconnect the No. 1 fuel pipe sub-assembly (for quick type B) (Refer to PRECAUTION [08/2015 - 08/2018] ).
      3. GTY552122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Connect SST to the fuel pipe (the vehicle side).

        • SST: 09268-31014 
          1. 09268-41500
          2. 09268-41700
          3. 95336-08070
      4. Install the O-ring to the fuel injector.
        GTY368877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. Install SST and a tube to the fuel injector.
        • SST: 09268-31014 
          1. 09268-41300
          2. 09268-41500
          3. 09268-41600
          4. 09268-41700
        WARNING:

        Install a strong rubber tube onto the injector to prevent gasoline from splashing.

      6. GTY367102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Pass SST (tie band) through the loop on the handle of SST (clamp) to secure SST (clamp) to SST (adapter).

        • SST: 09268-31014 
          1. 09268-41800
        NOTE:
        • As SST (tie band) does not completely prevent SST (clamp) from becoming loose, do not subject the parts to any impacts while using them.
        • Before using SST (tie band), make sure that there is no deterioration, damage or cracks. If there are any abnormalities, replace SST.

        HINT: 

        When removing SST (tie band), disengage the lock.

      7. Check that SST (clamp) and SST (adapter) cannot be easily separated.
      8. GTY381149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Put the injector into a graduated cylinder.

      9. Operate the fuel pump (turn the ignition switch to ON).
      10. Connect SST (wire) to the injector and the battery for 15 seconds, and measure the injection volume with the graduated cylinder. Test each injector 2 or 3 times.
        • SST: 09842-30090 

        Standard injection volume

        97 to 118 cm3 (5.9 to 7.2 cu. in.) per 15 seconds

        Difference between each injector

        21 cm3 (1.3 cu. in.) or less

        NOTE:
        • Make sure that SST (EFI inspection wire I) is securely connected.
        • Always turn the voltage on and off on the battery side, not the fuel pump side.

        If the injection volume is not as specified, replace the injector assembly.

    3. Check for leakage.
      1. In the condition above, disconnect the tester probes of SST (wire) from the battery and check for fuel leakage from the injector.
        GTY103547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard

        1 drop or less in 12 minutes

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